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2004-2010 BMW 5, E60, E61 520i, 523i, 525i, 525i/xi, 530i, 530i/xi, 535i, 540i, 545i, 550i, M5, 520d, 525d, 530d, 535d shop manual Preview image 1
2004-2010 BMW 5, E60, E61 520i, 523i, 525i, 525i/xi, 530i, 530i/xi, 535i, 540i, 545i, 550i, M5, 520d, 525d, 530d, 535d shop manual Preview image 2
2004-2010 BMW 5, E60, E61 520i, 523i, 525i, 525i/xi, 530i, 530i/xi, 535i, 540i, 545i, 550i, M5, 520d, 525d, 530d, 535d shop manual Preview image 3
2004-2010 BMW 5, E60, E61 520i, 523i, 525i, 525i/xi, 530i, 530i/xi, 535i, 540i, 545i, 550i, M5, 520d, 525d, 530d, 535d shop manual Preview image 4
2004-2010 BMW 5, E60, E61 520i, 523i, 525i, 525i/xi, 530i, 530i/xi, 535i, 540i, 545i, 550i, M5, 520d, 525d, 530d, 535d shop manual Preview image 5
2004-2010 BMW 5, E60, E61 520i, 523i, 525i, 525i/xi, 530i, 530i/xi, 535i, 540i, 545i, 550i, M5, 520d, 525d, 530d, 535d shop manual Preview image 6

2004-2010 BMW 5, E60, E61 520i, 523i, 525i, 525i/xi, 530i, 530i/xi, 535i, 540i, 545i, 550i, M5, 520d, 525d, 530d, 535d shop manual

Models covered in this manual:

BMW Bayerische Motoren Werke AG

  • E60 520i
  • E60 523i
  • E60 525i
  • E60 525xi
  • E60 530i
  • E60 530xi
  • E60 535i
  • E60 540i
  • E60 545i
  • E60 550i
  • E60 M5
  • E61 520d
  • E61 525d
  • E61 530d
  • E61 535d
    • Model or production year(s): 2004, 2005, 2006, 2007, 2008, 2009, 2010

File specifications

File size: 641.91 MB
File type: ZIP
Language: English

Printable: Yes
Estimated download time: 13.15 Minutes
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Product Information

Table of Contents

2004-2010 BMW 5 Series (E60, E61) Shop Manual

1. General Information

  • Vehicle Identification
  • Technical Specifications
  • Service Precautions

2. Engine Mechanical

  • Engine Removal and Installation
  • Cooling System
  • Lubrication System
  • Timing Chain/Belt
  • Cylinder Head and Valve Assembly

3. Fuel System

  • Fuel Pump and Tank
  • Fuel Injection System
  • Throttle Body

4. Emission Control System

  • Catalytic Converter
  • Exhaust Gas Recirculation (EGR) System
  • Evaporative Emission Control System

5. Electrical System

  • Battery and Charging System
  • Starting System
  • Ignition System
  • Wiring Diagrams

6. Transmission

  • Transmission Removal and Installation
  • Automatic Transmission
  • Manual Transmission

7. Drive Train

  • Differential
  • Drive Shafts and Axles

8. Steering System

  • Steering Gear and Linkage
  • Power Steering System

9. Suspension

  • Front Suspension
  • Rear Suspension

10. Brakes

  • Brake System Overview
  • ABS System
  • Brake Pad Replacement

11. Heating, Ventilation, and Air Conditioning (HVAC)

  • HVAC System Overview
  • Air Conditioning System
  • Heating System

12. Body and Interior

  • Body Panels and Repairs
  • Interior Features and Trim
  • Seats and Seatbelts

13. Maintenance

  • Scheduled Maintenance
  • Routine Checks and Procedures

14. Troubleshooting

  • Engine Troubleshooting
  • Electrical Troubleshooting
  • Other System Diagnostics

15. Optional Equipment

  • Accessories and Retrofits
  • Navigation System
  • Entertainment System

This repair manual is a valuable resource for mechanics, technicians, and owners as it provides detailed instructions and diagrams for repairing and maintaining the 2004-2010 BMW 5, E60, E61 520i, 523i, 525i, 525i/xi, 530i, 530i/xi, 535i, 540i, 545i, 550i, M5, 520d, 525d, 530d, 535d. It covers a wide range of topics including engine, transmission, suspension, and wiring diagrams, making it an essential tool for anyone working on or owning these vehicles.

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