1994 Arctic Cat Tigershark Service Manual

Covers Barracuda, Daytona, Monte Carlo, Montego & Montego Deluxe models with detailed procedures for engine, fuel system, jet pump, electrical, steering, and hull systems. Ref: 0644-037

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Document Details

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Document Number / Seller:
29091 / Joseph Anderson
File Size:
46.35 MB
File Type:
PDF
Language:
English
Pages:
148
Printable:
Yes
Category:
Personal Watercraft (PWC)
Last updated / verified
May 5, 2025

Models Covered & Key Technical Specifications

Arctic Cat Tigershark (0644-037) - 1994

Arctic Cat Tigershark Barracuda / Daytona / Monte Carlo / Montego / Montego Deluxe | Procedural Specification Toolkit.

  • Calibrated Moment Values: For jet pump assembly, 165 in.-lbs. (18.6 N·m) indicates the correct torque for the impeller shaft nut.
  • Rated System Volume: The engine requires 4.7 L (5.0 U.S. qt.) of fuel and oil mixture for optimal operation.
  • Published Alignment Specs: The crankpin diameter must be within 20.000-20.030 mm (0.7875-0.7874 in.) for proper engine alignment.
  • Authorized Thermal Limits: For safe operation, the ambient temperature range is between 15-30C (59-86F) defining the environmental limit Protocol.
  • Maximum Linear Velocity: The Tigershark drive unit is designed to handle speeds up to 84 kg (185 lb) for carrying capacity.
  • Documented Assembly Torques: The cylinder head requires 10 N-m (7.4 ft-lb) for secure engine assembly Topology.

Professional Workshop Service Manual & Technical Specifications

Arctic Cat Tigershark Service Manual: 1994 Models - Maintenance & Diagnostics

Technical-Scope: Engine, Fuel System, Jet Pump, Electrical System, Steering, Hull // Engine-Type: 2-Stroke, 2-Cylinder // Product-Line: Personal Watercraft (PWC) Logic.

Specifications Overview

Engine Model Barracuda Daytona Monte Carlo Montego Montego Deluxe
Displacement 639 cc 639 cc 639 cc 644 cc 644 cc
Horsepower 72 72 72 62 62
Bore X Stroke 75.7 x 71 mm 75.7 x 71 mm 75.7 x 71 mm 78 x 71 mm 78 x 71 mm
Compression Ratio 7.6 : 1 7.6 : 1 7.6 : 1 6.8 : 1 6.8 : 1

Consistently demanding exceptional performance requires adherence to manufacturer specifications. This manual offers comprehensive documentation for all 1994 Arctic Cat Tigershark Personal Watercraft models, including the Barracuda, Daytona, Monte Carlo, Montego, and Montego Deluxe. It serves as an essential text for service personnel, detailing procedures for routine maintenance, advanced troubleshooting, and specific system diagnostics.

Wiring diagrams are provided for electrical system diagnosis and repair, ensuring clear understanding of component interconnections.

Fuel system procedures are documented for carburetor and fuel pump servicing, including disassembly, cleaning, and reassembly instructions essential for maintaining optimal fuel delivery.

Adjustment procedures are detailed for steering and throttle cable systems, critical for responsive handling and user control.

Timing procedures are documented for ignition and engine systems, ensuring precise performance and reliable starting.

Technical notes are provided for specialized procedures, including jet pump maintenance and hull integrity checks, to support longevity and peak operational efficiency.

This manual documents torque specifications for engine components to ensure proper mating surface contact and assembly integrity.

FAQ

What **calibrated** values are used for the ignition coil system architecture? keyboard_arrow_down

0.08-0.10 Ohms is the resistance value for the primary ignition coil, while 3500-4700 Ohms is for the secondary ignition coil.

Assess the **applicable** tool requirements for engine disassembly. keyboard_arrow_down

An impact wrench, a 17 mm open-end wrench, and a flywheel puller (p/n 0644-0144) are among the specialized tools required for engine disassembly.

What **exact** electrical values are specified for the starter motor? keyboard_arrow_down

12 Volts is the standard operating voltage for the starter motor, and the readings should be between 3.5-4.0 amps when tested at 3000 RPM.

Confirm the **specific** calibration settings for the low-speed jet. keyboard_arrow_down

125 is the specified value for the low-speed jet setting on the PJ640-AC engine model.

What tools are **designated** for clearance measurements on page 126? keyboard_arrow_down

A caliper is required to measure the steering cable length, with a specified measurement of 4.4 mm (0.17 in.) for proper adjustment.

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Reviews (4)

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Rated 4 out of 5 stars
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This manual is incredibly comprehensive! It covers everything from basic maintenance to advanced troubleshooting. Highly recommend it!
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The download process was smooth, and I received the manual quickly via email. It's a must-have for anyone working on Tigersharks.
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The support team was very responsive when I had questions about the manual. The detailed sections really helped me with my repairs.