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1990-1997 Kawasaki Zephyr ZR550 repair and service manual

Models covered in this manual:

Zephyr ZR550/ Kawasaki Heavy Industries

  • 1990 Kawasaki Zephyr ZR550
  • 1991 Kawasaki Zephyr ZR550
  • 1992 Kawasaki Zephyr ZR550
  • 1993 Kawasaki Zephyr ZR550
  • 1994 Kawasaki Zephyr ZR550
  • 1995 Kawasaki Zephyr ZR550
  • 1996 Kawasaki Zephyr ZR550
  • 1997 Kawasaki Zephyr ZR550

File specifications

File size: 166.91 MB
File type: PDF
Language: English (some of our manuals are multi-language)

Printable: Yes
Estimated download time: 3.42 Minutes
$18.99 Instant Download

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Product Information

Table of Contents

LIVING WITH YOUR KAWASAKI ZEPHYR

  • Introduction - Page 0-4
  • About this Manual - Page 0-5
  • Safety First! - Page 0-7
  • Identification Numbers - Page 0-8
  • Buying Spare Parts - Page 0-9
  • Tools and Working Facilities - Page 0-10
  • MOT Test Checks - Page 0-11
  • Routine Maintenance - Page 0-12
  • Fault Finding - Page 0-13
  • Technical Terms Explained - Page 0-14

MAINTENANCE

  • Routine maintenance and servicing - Pages 1-1 to 1-32
    • Specifications - Page 1-14
    • Maintenance schedule - intervals - Page 1-15
    • Maintenance schedule - 6000 & 12000 miles (10000 & 20000 km) operations - Page 1-16
    • Maintenance schedule - 4000 mile (6000 km) operations - Page 1-17

REPAIRS AND OVERHAUL

  • Engine, transmission and associated systems
    • Engine, clutch and transmission - Page 2-1
    • Fuel and exhaust systems - Page 3-1
    • Ignition system - Page 4-1
  • Chassis components
    • Frame, suspension and final drive - Page 5-1
    • Brakes - Page 6-1
    • Wheels - Page 6-1
    • Tyres - Page 6-23
    • Bodywork - Page 7-1
  • Electrical system - Page 8-1
  • Wiring diagrams - Page 9-1

REFERENCE

  • Dimensions and Weights - Page REF-1
  • Tools and Workshop Tips - Page REF-2
  • Conversion Factors - Page REF-20
  • Motorcycle Chemicals and Lubricants - Page REF-21
  • MOT Test Checks - Page REF-30
  • Storage - Page REF-37
  • Fault Finding Equipment - Page REF-40
  • Technical Terms Explained - Page REF-43
  • Index - Page REF-47

This repair and service manual for the 1990-1997 Kawasaki Zephyr ZR550 is useful to mechanics, technicians, and owners as it provides detailed instructions and procedures for maintenance, repair, and troubleshooting of the motorcycle. It contains step-by-step guidance on all aspects of the vehicle, including the engine, transmission, brakes, electrical system, and more.

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