Service manual for 1977-1989 Mercury Mariner 45-220hp outboard motor

Product Information

Table of Contents

1. SAFETY

1. Introduction
2. Cleaning, Waxing, & Polishing
3. Controlling Corrosion
4. Propellers
5. Fuel System
6. Hoses
7. Battery
8. Emergency Equipment
9. Compass
10. Flares
11. Nonhazardous Equipment
12. Hazardous Equipment
13. Boating Accident Reports

2. TUNING

1. Introduction
2. Tune-Up Sequence
3. Engine Specifications
4. Spark Plug Inspection
5. Electrical Troubleshooting
6. Fuel System Inspection
7. Fuel Filter Replacement
8. Engine Synchronization
9. Gear Shift Linkage
10. Ignition System
11. Starting Motor
12. Charging System
13. Ignition Timing
14. Engine Timing
15. Ignition System Harness
16. Engine Wiring
17. Boat Testing

3. MAINTENANCE

1. Introduction
2. Identification Numbers
3. Lubrication Points
4. Lubrication Specifications
5. Maintenance Schedules
6. Winter Storage Service
7. Annual Service
8. Gear Housing
9. Water Pump Service
10. Checking Water Pump
11. Fuel Pump Service
12. Inside the Boat

4. FUEL

1. Introduction
2. General Carburetion
3. Carburetor Identification
4. Fuel Specifications
5. Leaded Gasoline & Gasohol
6. Fuel Filters
7. Troubleshooting
8. Engine Synchronization
9. Carburetor Test
10. Service Tools
11. Carburetor Removal & Disassembly
12. Carburetor Cleaning
13. Carburetor Inspection
14. Carburetor Assembly
15. Carburetor Installation
16. Carburetor Adjustment
17. Fuel Pump
18. Fuel Pump Operation
19. Fuel Pump Removal
20. Fuel Pump Disassembly
21. Fuel Pump Inspection
22. Fuel Pump Assembly
23. Fuel Pump Installation
24. Fuel Pump Testing
25. EFI Fuel System
26. EFI Troubleshooting
27. EFI Service Tools
28. EFI Maintenance
29. EFI Testing

5. OIL INJECTION

1. Introduction
2. System Operation
3. Bleeding Oil Injection
4. Checking Oil Injection
5. Advanced Oil Injection

6. IGNITION

1. Introduction
2. Spark Plug Evaluation
3. Ignition System Overview
4. Ignition Timing
5. Troubleshooting Ignition
6. CDI Testing

7. TUNING AND SYNCHRONIZING

1. Introduction
2. Ignition & Preparation
3. Setting Ignition Timing
4. Engine Synchronization
5. Adjusting Carburetor
6. Idle Adjustment
7. Full Throttle Adjustment
8. Model 9.8HP
9. Model 18HP
10. Model 25HP
11. Model 35HP
12. Model 45HP
13. Model 60HP
14. Model 75HP
15. Model 85HP
16. Model 100HP
17. Model 115HP
18. Model 135HP
19. Model 150HP
20. Model 175HP
21. Model 200HP
22. Model 220HP

8. POWERHEAD

1. Chapter Organization
2. General Information
3. Removal
4. Disassembly
5. Inspection
6. Cleaning & Repair
7. Assembly
8. Installation

9. ELECTRICAL

1. Introduction
2. Ignition System
3. Charging System
4. Starting System
5. Electrical Troubleshooting
6. Wiring Diagrams

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