2006 Bombardier Outlander 400/800 Service Manual

Wiring diagrams, specifications, and repair sequences for the 2006 Bombardier Outlander series ATVs, including fuser assembly and paper path procedures. Ref: V06M05A

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Document Details

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Document Number / Seller:
29546 / Sharon Collins
File Size:
43.63 MB
File Type:
PDF
Language:
English
Pages:
526
Printable:
Yes
Category:
ATV
Last updated / verified
Aug 11, 2025

Models Covered & Key Technical Specifications

2006 Bombardier Outlander 400/800 (VM2006-002)

Wiring diagrams, specifications, and repair sequences for the 2006 Bombardier Outlander series ATVs, including fuser assembly and paper path procedures. Ref: V06M05A | Archive File

  • Authorized System Fill: 3 L, calibrates the engine oil capacity requirements.
  • Critical Deviation Limits: Supports proper operation of the fuel system based on specifications.
  • Operational Range: Establishes the optimal operating temperature for the engine.
  • Established Baseline: The ignition system is designed for precise timing parameters.
  • Measured Requirements: 450 W signifies the active printing consumption threshold.
  • Maximum Threshold: The formatter board requires 64 MB for standard operation logic.

Professional Workshop Service Manual & Technical Specifications

Unified Factory Hydraulic Manual: Bombardier Outlander 400/800 2006 SERVICE Manual - All-In-One ATV Maintenance, Repair & Troubleshooting Guide Technical-Briefing

Maintenance-Category: Engine Systems // Application-Range: 2006 Models // Unit-Designations: Outlander 400, Outlander MAX 400, Outlander 800, Outlander MAX 800.

OEM specifications cover engine systems, procedures, introductions, tables, and specifications.

  • Engine
  • Fuel System
  • Electrical System
  • Cooling System
  • Lubrication System
Performance-Element Rating Calibration-Data
Engine Oil Capacity 3 L Varies by model
Ignition Timing Not Adjustable ECM Controlled
Fuel Pressure 350 kPa System Dependent

Consistently mandating thorough procedures for engine systems, the manual details removal, installation, and diagnostic processes. Specific chapters cover the exhaust system, including pipe, muffler, and heat shield replacements, as well as rubber bushing maintenance. The fuel system components, such as the fuel tank, fuel pump, and fuel injectors, are thoroughly documented. Troubleshooting charts provide diagnostic guidance for various engine and system issues, including cooling, lubrication, and electrical problems. The manual also addresses engine management functions like the throttle body, idle bypass valve, and ECM diagnostics.

FAQ

Assess the **critical** calibration settings for engine operation. keyboard_arrow_down

2006 Bombardier Outlander models have specific calibration settings for optimal engine performance, detailed within the manual's diagnostic and component sections.

What components **required** clearance measurements for the throttle body? keyboard_arrow_down

The throttle body requires careful adjustment of the throttle cable to ensure proper free-play, typically 2 mm (.078 in), to avoid idling and startability issues.

Confirm the **specified** torque specifications for the exhaust system. keyboard_arrow_down

Exhaust pipe nuts torque to 13 N·m (115 lbf·in), while muffler support nuts require 8 N·m (71 lbf·in) for secure installation.

What tools **essential** safety precautions are needed for fuel system service? keyboard_arrow_down

A VCK (Vehicle Communication Kit) is essential for releasing fuel pressure, and always disconnect the battery before working on the fuel system; also, use safety glasses and ensure a well-ventilated area.

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Reviews (2)

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New
This manual has been a lifesaver for my Outlander! The troubleshooting tips and detailed diagrams made repairs straightforward. Plus, the download process was seamless; I received the link promptly after purchase. Highly recommend!
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New
Rated 4 out of 5 stars