2006 Bombardier Outlander 400/800 Service Manual
Wiring diagrams, specifications, and repair sequences for the 2006 Bombardier Outlander series ATVs, including fuser assembly and paper path procedures. Ref: V06M05A
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Bombardier Models Covered & Key Technical Specifications
Models: 2006 Bombardier Outlander 400, 2006 Bombardier Outlander 800, 2006 Bombardier Outlander MAX 400, 2006 Bombardier Outlander MAX XT 400, 2006 Bombardier Outlander XT 800, 2006 Bombardier Outlander MAX 800, 2006 Bombardier Outlander MAX XT 800
Sub-models / Variants: Outlander 400 Series, Outlander 800 Series, Outlander MAX Series, XT trim
Build Years: 2006
Technical Data:
- Engine Displacement: 400 cc (Rotax 400) and 800 cc (Rotax V-810)
- Engine Oil Capacity (400 Series): 3 L (3.17 qt)
- Engine Oil Capacity (800 Series): 1.7–2 L (1.8–2.11 qt)
- Coolant System Capacity: 50/50 antifreeze/distilled water mix
- Radiator Cap Pressure Rating: 110 kPa (16 PSI)
- Radiator Fan Operation: On at 98°C (208°F), off at 95°C (203°F) (800 Series)
- Fastener Torque (M8/8.8 Grade): 24.5 Nm (18 lbf-ft)
- Fastener Torque (M10/8.8 Grade): 48 Nm (35 lbf-ft)
- Fastener Torque (M12/8.8 Grade): 85 Nm (63 lbf-ft)
Bombardier Manual Features & Content Preview
Technical Scope of the 2006 Bombardier Outlander 400/800 Service Manual
- Covers the 2006 Bombardier Outlander 400 and 800 series ATVs, including MAX and XT trim configurations, spanning both 400 cc and 800 cc Rotax engine platforms
- Official OEM publication ref vmr2006-002, dated 2006
- Contains over 150 detailed exploded-view diagrams, 8 comprehensive troubleshooting charts, and indexed torque specification tables for all engine and chassis fasteners
- No shipping wait — the PDF is available immediately after purchase
- Your order stays downloadable from your account for life
- Laid out for standard letter and A4 printing
- Full-text search finds any part number in seconds
- This official publication serves as the base technical reference for the 2006 Outlander series, documenting all diagnostic procedures, maintenance intervals, and system specifications distinct to the 400 and V-810 powerplants
Engine and Maintenance Walkthrough
The 2006 Bombardier Outlander 400/800 service manual provides a systematic breakdown of maintenance and repair procedures, organized by functional vehicle system. The document details engine management, including the Rotax V-810 electronic fuel injection system, and provides specialized diagnostic flow charts for cooling, magneto, and transmission systems. Coverage includes comprehensive maintenance schedules that account for both hour-based and distance-based service intervals, alongside detailed storage procedures for both 400 and 800 EFI variants. Readers will find exhaustive documentation on the Continuously Variable Transmission (CVT), drivetrain coupling units, steering geometry, and suspension components, all supported by technical illustrations and clearly defined assembly sequences.
Specification Highlights
This manual provides essential reference values for system maintenance and performance verification, including tightening torque values for all metric hardware grades. It lists system fluid capacities, such as the 3 L oil requirement for the 400 series and the 1.7–2 L range for the 800 series. Specialized data includes radiator cap pressure thresholds of 110 kPa, thermostat opening temperatures of 65°C, and electrical system specifications for starters, stators, and charging circuits. Learn more about the differences between a factory workshop manual to better understand utilize these factory-specifications for your 2006 Bombardier Outlander 400/800. All service data shown here is for reference only — qualified technicians and the original OEM documentation remain the authoritative source for any hands-on work. An official 526-page Bombardier OEM workshop manual covering the 2006 Outlander 400 and 800 series, documenting engine, chassis, electrical, and transmission specifications for the Rotax-powered ATV line.
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