2006 Bombardier Outlander Max Series ATV SHOP Manual

Documents 2006 Bombardier Outlander Max 400, Max 650, and Max 800 ATV service procedures, including engine diagnostic charts and body assembly. Ref: 219 100 228

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Bombardier 2006 Bombardier Outlander Max Series ATV SHOP Manual manual page preview - page 1 of    2006 Bombardier Outlander and Max Series Shop Manual 528 Pages 
   2006 Bombardier Rotax 400 Engine Shop Manual 105 Pages 
   2006 Bombardier Rotax V810 Engine Shop Manual 89 Pages

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Technical Safety Notice
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This official OEM document is intended for professional technicians and skilled operators. Performing service on mechanical equipment involves inherent risks. By purchasing, you acknowledge that RepairLoader provides original manufacturer data for informational purposes. Always prioritize safety: use correct tools, wear protective gear, and consult a certified professional if you are uncertain of any procedure.

Bombardier Models Covered & Key Technical Specifications

Models: Outlander 400, Outlander XT 400, Outlander MAX 400, Outlander MAX XT 400, Outlander 800, Outlander XT 800, Outlander MAX 800, Outlander MAX XT 800
Sub-models / Variants: 400 Series, 800 Series, MAX Series, XT Trim
Build Years: 2006
Technical Data:

  • Engine oil capacity (400 series): 3 L (3.17 qt)
  • Engine oil capacity (800 series): 1.7–2 L (1.8–2.11 qt)
  • Fastener torque (M4, 12.9 grade): 4–5 N•m (35–44 lbf•in)
  • Fastener torque (M6, 12.9 grade): 16 N•m (142 lbf•in)
  • Cooling system pressure cap: 110 kPa (16 PSI)
  • Radiator test pressure: 103 kPa (15 PSI)
  • Thermostat opening temperature: 65°C (149°F)
Technical Specifications
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Document Number / Seller:
24442 / Brian Hernandez
File Size:
48.63 MB
File Type:
ZIP
Language:
English
Pages:
2006 Bombardier Outlander and Max Series Shop Manual 528 Pages , 2006 Bombardier Rotax 400 Engine Shop Manual 105 Pages , 2006 Bombardier Rotax V810 Engine Shop Manual 89 Pages ,
Printable:
Yes
Category:
ATV
Last updated / verified
Sep 18, 2025

Bombardier Manual Features & Content Preview

2006 Bombardier Outlander and Max Series Technical Manual

  • Covers the 2006 Bombardier Outlander and Outlander MAX ATV family, including 400 and 800 engine configurations with optional XT trim
  • Official manufacturer vehicle shop manual publication, version vmr2006-002
  • Includes 124 exploded-view diagrams, extensive maintenance scheduling, and detailed torque specification tables
  • File delivered as a direct download the moment payment clears
  • Indexed PDF search covers every chapter and appendix
  • Stored against your account so you can retrieve it after a hard-drive loss
  • This 2006 reference is the primary documentation for the Outlander/MAX 219 100 228 build-spec line

Contents Summary

The 2006 Bombardier Outlander and Max series service publication organizes mechanical and electrical procedures into twelve distinct sections. The manual begins with comprehensive introduction, safety notice, and maintenance charts, followed by in-depth diagnostic troubleshooting for the Outlander 400 and 800 series powerplants.

Technical chapters document the air intake silencer, lubrication system, cooling systems, and exhaust assemblies. Further segments detail complex engine management systems, fuel tank and pump configurations, electrical charging, ignition, starting systems, transmission, drivetrain, steering, suspension, and brake service alongside structural body and frame information.

Specification and Data Overview

Technical documentation provides essential reference values for maintenance and assembly. The cooling system section covers leak testing and radiator cap pressure thresholds of 110 kPa (16 PSI), while engine lubrication data specifies a 3 L (3.17 qt) oil capacity for the 400 series. Torque values for 12.9 grade fasteners range from 4 N•m (35 lbf•in) for M4 to 200 N•m (148 lbf•ft) for M14 hardware. All service data shown here is for reference only — qualified technicians and the original OEM documentation remain the authoritative source for any hands-on work. This 528-page shop manual provides complete service and repair data for the 2006 Bombardier Outlander and Outlander MAX series, including 400 and 800 engine variants, cooling, electrical, and drivetrain specifications.

Document Reference: vmr2006-002

Manual FAQ, Purchase & Download Details

Can I find technical specification tables within the manual? keyboard_arrow_down

Document contains dedicated sections for technical specifications and tightening torque values for the covered systems.

Which chapters contain exploded views and diagrams for the Outlander Series components? keyboard_arrow_down

Shop manual includes various subsections that utilize exploded views and parts illustrations to assist with component identification. These diagrams are featured throughout the mechanical sections to show the configuration of assemblies.

What system and model coverage is provided for the 2006 Bombardier Outlander Max Series? keyboard_arrow_down

Document covers the Outlander 400, 650, and 800 models through extensive chapters detailing the engine, electrical system, transmission, and drivetrain. It also includes sections for maintenance, fuel system operations, and chassis components like steering and suspension. The manual is provided in English and spans hundreds of pages of organized technical information.

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