JCB 4CX-M Military Backhoe Loader 2001-2007 Service Manual (P/N 9803/3275)
451 Pages • 26.22 MB • Instant, Printable PDF
JCB Models Covered & Key Technical Specifications
Models: JCB 4CX-M Military Backhoe Loader
Model Years: 2001–2007
Serial Numbers: M/c No. range defined by 1–7 manufacture codes on VIN plate
Technical Data:
- Engine: 4-cylinder turbo
- Hydraulic system capacity: 150 liters (33 UK gallons)
- Fuel tank capacity: 150 liters (33 UK gallons)
- Hydraulic system operating temperature: 50°C (122°F)
- Main Relief Valve (M.R.V.) pressure: 236–241 bar (3420–3500 lbf/in²)
- Pump section 1 displacement: 33 cc/rev (2.01 cu in/rev)
- Pump section 2 displacement: 23 cc/rev (1.40 cu in/rev)
- Wheel nut torque: 680 Nm (500 lbf ft)
- Hydraulic attachment flow (Hammermaster 360): 50–150 liters/min
JCB Manual Features & Content Preview
- Covers the 2001–2007 JCB 4CX-M Military Backhoe Loader equipped with the 4-cylinder turbo diesel
- Official JCB publication No. 9803/3275, Issue 1
- Details 124 service tool specifications and 32 hydraulic circuit pressure testing diagrams alongside complete UNF/Metric torque tables
- Features 74 exploded-view diagrams and 12 wiring schematics for fast component identification
Technical Documentation Scope
This 451-page OEM workshop manual organizes vital system data across thirteen indexed sections. Coverage ranges from general machine identification and VIN decoding to extensive tool requirements for transmission, body, and electrical work. Working on military-grade heavy equipment involves serious hazards from high-pressure systems and heavy components. Always depressurize hydraulic lines, utilize proper lifting equipment, and follow strict environmental handling procedures for battery gases before initiating any maintenance.
Specification Highlights
Technicians will find precise torque values to eliminate guesswork in the shop. UNF Grade 'S' bolts range from 14 Nm (10 lbf ft) for 1/4" hardware up to 3390 Nm (2500 lbf ft) for 1 1/2" sizes. Metric Grade 8.8 settings are similarly mapped, from M5 at 7 Nm to M36 at 2854 Nm. The lubricant reference section strictly documents the 150-liter hydraulic system capacity and specifies drain plug tolerances, such as the 79 Nm requirement for front and rear axle differentials. Hydraulic pump displacement is defined at 33 cc/rev for the primary circuit and 23 cc/rev for the secondary. Because shop time is critical, this searchable PDF is delivered via instant download, giving you immediate access to the high-resolution field-service data you need to identify axle, transmission, and hydraulic components accurately.
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