2001-2007 JCB 4CX-M Military Backhoe Loader Service Manual
Complete service procedures, hydraulic systems, torque specifications, and maintenance for JCB's 4CX-M Military variant. PN 9803/3275
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JCB Models Covered & Key Technical Specifications
Models: JCB 4CX-M Military Backhoe Loader
Build Years: 2001–2007
Serial Numbers: M/c No. range defined by 1–7 manufacture codes on VIN plate
Technical Data:
- Engine: 4-cylinder turbo
- Hydraulic system capacity: 150 liters (33 UK gallons)
- Fuel tank capacity: 150 liters (33 UK gallons)
- Hydraulic system operating temperature: 50°C (122°F)
- Main Relief Valve (M.R.V.) pressure: 236–241 bar (3420–3500 lbf/in²)
- Pump section 1 displacement: 33 cc/rev (2.01 cu in/rev)
- Pump section 2 displacement: 23 cc/rev (1.40 cu in/rev)
- Wheel nut torque: 680 Nm (500 lbf ft)
- Hydraulic attachment flow (Hammermaster 360): 50–150 liters/min
JCB Manual Features & Content Preview
2001–2007 JCB 4CX-M Military Backhoe Loader Coverage
- Built for owners and technicians servicing the 2001–2007 JCB 4CX-M Military Backhoe Loader with 4-cylinder turbo diesel configuration
- Official JCB publication No. 9803/3275, Issue 1
- Includes 124 service tool specifications, 32 detailed diagrams for hydraulic circuit pressure testing, and torque reference tables for UNF/Metric hardware
- Downloads to your account within seconds of checkout
- Indexed PDF search covers every chapter and appendix
- Contains 74 exploded-view diagrams and 12 wiring schematics
- Document features high-resolution diagrams for field-service identification of axle, transmission, and hydraulic components
- Reference only — always consult a certified technician before performing service on this equipment
Technical Documentation Scope
The 2001–2007 JCB 4CX-M Military Backhoe Loader manual organizes vital system data across thirteen sections. Coverage spans general machine identification plate details, VIN decoding, engine identification, and extensive tool lists for body, electrical, and transmission work. The documentation also details safety procedures for operating and maintenance environments, including handling hydraulic fluid, battery gases, and pressurized components.
Specification Highlights
Torque values for UNF Grade 'S' bolts range from 14 Nm (10 lbf ft) for 1/4" hardware up to 3390 Nm (2500 lbf ft) for 1 1/2" sizes. Metric Grade 8.8 bolts are similarly documented, with M5 settings at 7 Nm (5 lbf ft) and M36 settings at 2854 Nm (2105 lbf ft). The hydraulic system capacity is documented at 150 liters (33 UK gallons) in the lubricant reference section. Front and rear axle differential oil drain plugs are specified for tightening to 79 Nm (60 lbf ft). Hydraulic pump displacement is documented at 33 cc/rev for the primary circuit and 23 cc/rev for the secondary circuit. What factory workshop documentation is structured to provide is an essential reference for military-spec heavy equipment. This 451-page OEM workshop manual provides the definitive factory specifications for the 2001–2007 JCB 4CX-M Military Backhoe Loader, documenting comprehensive system data, maintenance schedules, and assembly parameters for the specialized platform.
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