1986-2004 Suzuki Savage LS650 Service Manual
Diagnostic procedures and component service for the Suzuki LS650 Savage motorcycle, covering 1986-2004. Includes detailed sections on engine, fuel system, and transmission repair.
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Sample pages from the 1986-2004 Suzuki Savage LS650 Service Manual manual
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Models Covered & Key Technical Specifications
Suzuki Savage LS650 Service Manual (1986-2004) - Comprehensive Repair Handbook for the Classic Motorcycle Consolidated Blueprint | Series Bundle.
- Prescribed Enclosure Specs: 1000-1400 kPa (145-203 psi) establishes the standard pressure for clutch operation Architecture.
- Standard Addressable Resolution: For optimal operation, 3-5 mm (0.12-0.20 in.) defines the free play limit Framework.
- Maximum Clamp Forces: 25-40 ft-lb. -- signifies the required tightening torque for the front brake caliper mounting bolts Bounds.
- System Spacing Data: The formatter board requires 40-60 N-m for standard operation Logic.
- Calibrated Electrical Load: Maximum throughput dictates 8-12 ft-lb. Parameters.
- Nominal Footprint Data: The engine is designed for nominal operation of 15-22 ft-lb. Standards.
Professional Workshop Service Manual & Technical Specifications
Suzuki Savage LS650 Service Manual: 1986-2004 Suzuki LS650 - Comprehensive Repair Handbook for the Classic Motorcycle Technical-Briefing
Engineering-Metrics: 1986-2004 Suzuki LS650 // Year-Coverage: Motorcycle / Motorcycle Logic // Engineering-Metrics: Detailed engine, fuel, and transmission repair procedures.
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| Component | Technical-Path | Calibration-Spec |
|---|---|---|
| Engine | Single Cylinder, 4-Stroke, Air-Cooled | 39.8 cu in. (652 cc) |
| Fuel System | Carburetor | 1.8 Liters (1.9 US qt.) Oil Capacity |
| Transmission | 5-Speed Manual | Maintenance Interval: Every 4,000 Miles |
Providing a structural breakdown of the Suzuki Savage LS650, this manual covers all aspects of maintenance and repair. It details procedures for the engine, fuel system, electrical system, clutch, transmission, and body frame. Rigorously requiring adherence to these guidelines ensures longevity and peak performance.
The troubleshooting chapter addresses common issues and their systematic resolution. Cooling system maintenance is addressed in Chapter Three, detailing checks and procedures. Testing requirements are specified for engine performance, ensuring optimal operation. Clearance measurements are addressed for critical engine components. Special procedures are documented for various assemblies and systems.
This manual documents torque specifications for critical engine and transmission components to ensure proper gasket seal integrity.
Note: The "Quick Reference Data" section provides essential information for quick adjustments and maintenance.
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