2007 Arctic Cat ATV 250 Service Manual – DVX & Utility
Covers 250 DVX and Utility models with complete procedures for engine, transmission, fuel systems, cooling, electrical, drive system, suspension, steering, and brake maintenance. Includes carburetor Keihin PTG-22 specifications and troubleshooting.
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Sample pages from the 2007 Arctic Cat ATV 250 Service Manual – DVX & Utility manual
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Models Covered & Key Technical Specifications
Arctic Cat ATV 250 DVX & Utility Models — 2007 Mechanical Industrial Vault | ATV 250 Series Library.
- Reference Processing Speed: 1250–1350 rpm is calibrated to the engine idle speed Requirements.
- Integral Mass Specs: For optimal engine displacement, 66 x 72 mm (2.60 x 2.84 in.) is designed for the cylinder bore and stroke Threshold.
- General Precision Specs: The spark plug gap provides 0.6–0.7 mm (0.024–0.028 in.) for correct ignition firing Mapping.
- Essential Locking Torques: The cylinder head requires 1.0 kg-m (7 ft-lb) for proper gasket sealing Configuration.
- Baseline Measurement Bounds: Gas tank volume reaches 13 L (3.43 U.S. gal.) as the rated fuel capacity Benchmarks.
- Established Cycle Rate: Maximum throttle cable free-play determines 1–4 mm (1/16–3/16 in.) adjustment range Range.
Professional Workshop Service Manual & Technical Specifications
Practical Diagnostic Wiring Manual: Arctic Cat ATV 250 Service Manual (2007) – DVX & Utility Models Chassis-Documentation
Performance-Values: 250 DVX and 250 Utility models (2007) // Subsystem-Focus: Multi-system technical documentation / comprehensive component coverage // Performance-Values: 148-page service reference with detailed specification tables.
| Performance-Element | System-Path | Calibration-Standards |
|---|---|---|
| Engine specifications | Carburetor and fuel delivery systems | Documented torque requirements |
| Transmission assembly | Drive train power distribution | Complete specifications provided |
| Electrical circuitry | Ignition and charging architecture | See Chapters 3, 4, 5 |
Featuring a modular arrangement of the engine and transmission assembly, the periodic maintenance system, the electrical framework, and the fuel and cooling distribution network, along with the drive system mechanics and suspension component calibration and the steering and frame reference data that collectively establish comprehensive service documentation.
Systematic Threshold
The technical framework addresses engine and transmission systems in extensive detail. The document includes procedures for removing, disassembling, and reassembling core engine components such as the cylinder head, piston assembly, and crankshaft system. Specifications for valve clearance, compression testing, and spark plug gap are documented for both DVX and Utility models. The manual provides reference information on carburetor type (Keihin PTG-22), main jet sizing, and idle RPM calibration values.
Structured Topology
Drivetrain specifications are addressed in dedicated sections covering drive system architecture for both model variants. The document includes reference data on rear axle assemblies, swing arm configurations, and final drive gear case specifications. Component identification is provided for the front and rear suspension systems, including shock absorber specifications and A-arm assembly layouts. Service intervals are documented for lubrication points, V-belt maintenance, and drive chain tension adjustment procedures.
Precise Architecture
Reassembly procedures are specified for the transmission system, including both primary and secondary transmission gear assemblies on the Utility model and the simpler transmission configuration on the DVX model. The electrical system section includes detailed testing protocols for magneto coils, ignition timing verification, and circuit resistance measurements. Brake system documentation covers hydraulic master cylinder specifications and caliper pad thickness thresholds.
Advanced Parameters
Component locations are identified for all major systems including the battery storage position, fuse block placement, oil pump positioning, and water pump mounting. The manual documents torque specifications for the engine mounting hardware, crankshaft fasteners, and suspension pivot bolts using both metric and imperial units. Reference data is included for electrical connector locations, wiring color codes, and switch testing procedures across the ignition, handlebar control, and brakelight circuits.
Advanced Logic-Path
Service procedures are documented for the cooling system circuit, including thermostat operation temperatures (78-82°C opening threshold) and radiator inspection protocols. The document provides systematic troubleshooting logic for engine performance issues, electrical charging system faults, and suspension handling anomalies. Comprehensive maintenance charts establish inspection intervals ranging from initial break-in through multi-year service cycles, with specific callouts for brake pad burnishing procedures and fuel system service requirements. The manual documents torque specifications for the secondary transmission bevel gears to ensure proper load distribution and operational reliability.
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