2006 Arctic Cat DVX 400 ATV Service Manual (P/N 0436-005)

• Official factory publication detailing mechanical, electrical, and powertrain specifications for the standard build
• 164 pages of technical content, including exploded-view diagrams, electrical schematics, and periodic maintenance charts
• Breaks down specific maintenance intervals and diagnostic procedures for the Mikuni BSR37 carburetor and the liquid-cooled engine system

System and Component Coverage

Getting a clear picture of the complete vehicle architecture is crucial for an efficient workflow in the shop. This manual lays out periodic maintenance intervals, valve clearance adjustments, and lubrication requirements right from the manufacturer. Chapters are logically structured by system. You get detailed teardown steps for the engine and transmission, alongside cooling system maintenance and electrical diagnostics. Chassis components are covered thoroughly as well. The document runs through fuel tank service, carburetor cleaning, and suspension inspections. It also delivers clear data for checking steering and frame integrity. Always ensure the machine is properly stabilized on a heavy-duty lift or jack stands before diving into chassis or powertrain work to prevent severe injury.

Key Technical Specifications

Need quick reference numbers? The guide provides factory-correct fluid capacities and clearances to keep the ATV running right. Engine oil capacity sits at exactly 2.1 liters, while the cooling system takes 1.2 liters. When you are in the top end, intake valve clearance needs to be dialed in between 0.10 and 0.20 mm. You will also find critical ignition parameters, including the factory spark plug gap setting of 0.7 to 0.8 mm. Having these precise figures on the bench eliminates guesswork.