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1999-2007 Suzuki GZ250 Marauder service manual

Models covered in this manual:

GZ250 Marauder / Suzuki Motor Corporation

  • 1999 GZ250 Marauder
  • 2000 GZ250 Marauder
  • 2001 GZ250 Marauder
  • 2002 GZ250 Marauder
  • 2003 GZ250 Marauder
  • 2004 GZ250 Marauder
  • 2005 GZ250 Marauder
  • 2006 GZ250 Marauder
  • 2007 GZ250 Marauder

File specifications

File size: 29.26 MB
File type: ZIP
Language: English

Printable: Yes
Estimated download time: 0.6 Minutes
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Product Information

Table of Contents:

GENERAL INFORMATION

  1. WARNING/CAUTION/NOTE
  2. GENERAL PRECAUTIONS
  3. SUZUKI GZ250X (99-MODEL)
  4. SERIAL NUMBER LOCATION
  5. FUEL AND OIL RECOMMENDATIONS
    • FUEL
    • ENGINE OIL
    • BRAKE FLUID
    • FRONT FORK OIL
  6. BREAK-IN PROCEDURES
  7. INFORMATION LABELS
  8. SPECIFICATIONS
  9. COUNTRY AND AREA CODES

PERIODIC MAINTENANCE

  1. Maintenance Schedule
    • Pre-ride Inspection
    • Routine Maintenance
  2. Lubrication Points
  3. Tightening Torque Specifications
  4. Maintenance Procedures
    • Oil Change
    • Air Filter Replacement
    • Brake Adjustment

ENGINE

  1. Engine Removal and Installation
    • Preparation
    • Removal Steps
    • Installation Steps
  2. Engine Disassembly and Assembly
    • Cylinder Head
    • Pistons and Rings
    • Crankshaft
  3. Engine Inspection and Repair
    • Valve Clearance
    • Compression Test
    • Leak Down Test

FUEL AND LUBRICATION SYSTEM

  1. Fuel System
    • Fuel Tank
    • Fuel Lines
    • Fuel Pump
  2. Carburetor
    • Removal and Installation
    • Cleaning and Adjustment
  3. Lubrication System
    • Oil Pump
    • Oil Filter
    • Oil Pressure Check

CHASSIS

  1. Frame
    • Inspection
    • Repair
  2. Suspension
    • Front Forks
    • Rear Shock Absorbers
  3. Wheels and Tires
    • Wheel Removal and Installation
    • Tire Inspection and Replacement
  4. Brakes
    • Brake Pads
    • Brake Fluid Change

ELECTRICAL SYSTEM

  1. Wiring Diagram
  2. Battery
    • Removal and Installation
    • Charging
  3. Ignition System
    • Spark Plug
    • Ignition Coil
  4. Lighting System
    • Headlight
    • Taillight
    • Indicators

SERVICING INFORMATION

  1. Special Tools
  2. Service Data
    • Specifications
    • Troubleshooting
  3. Maintenance Tips
  4. Storage Procedures
    • Short-term
    • Long-term

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