Harley-Davidson Touring FLHX, FLHTC, FLHTCU, FLTR, FLHR, FLHRC, FLHRS, and TLE 2000–2006 Service Manual (P/N 99483-06, 99497-06, and 99500-06)

1419 Pages • 57.00 MB • Instant, Printable PDF

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Harley-Davidson Models Covered & Key Technical Specifications

Models: Harley-Davidson Touring Models (FLHX, FLHTC, FLHTCU, FLTR, FLHR, FLHRC, FLHRS), FLHTCISE (Supplement coverage)

Sub-models / Variants: 2000–2006 Touring models, Sidecar (TLE/TLEU)

Model Years: 2000–2006

Technical Data:

  • Engine oil capacity: 4 qt (3.8 L)

  • Transmission oil capacity: 20–24 oz (590–710 mL)

  • Primary chaincase capacity: 32 oz (946 mL)

  • Spark plug gap: 0.038–0.043 in (0.97–1.09 mm)

  • Tire pressure (Solo): 36 psi (2.5 bar) front and rear

  • Primary chain deflection (Cold): 5/8–7/8 in (15.9–22.2 mm)

  • Brake pad wear limit: 0.04 in (1.02 mm)

Technical Specifications
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Document Number / Seller:
25284 / Kevin Wilson
File Size:
57.00 MB
File Type:
PDF
Language:
English
Pages:
1419
Printable:
Yes
Category:
Motorcycle
Last updated / verified
May 30, 2026

Harley-Davidson Manual Features & Content Preview

  • Covers all 2000–2006 Harley-Davidson Touring models (FLHX, FLHTC, FLHTCU, FLTR, FLHR, FLHRC, FLHRS, and TLE sidecars)
  • Official Harley-Davidson OEM part numbers: 99483-06, 99497-06, and 99500-06
  • Fully searchable PDF format with bookmarked chapters and appendices
  • Instant direct download upon purchase
  • 1,419 pages containing 47 exploded-view diagrams and 35 detailed torque specification tables

Technical Coverage and System Overviews

This comprehensive factory manual details the chassis, engine, fuel, and electrical systems for the 2000–2006 Touring lineup, including the FLHTCISE supplement. It provides complete overviews for routine maintenance, from fluid changes and drive belt adjustments to tire mounting and hydraulic brake bleeding. You get exactly the same system-specific data, fluid capacities, and wear limit thresholds used by dealership technicians.

Specifications and Reference Data

Inside, you will find consolidated reference tables for critical mechanical requirements. For example, it lists the engine oil drain plug torque at 14–21 ft-lbs (19–28 Nm) and transmission lubricant capacity at 20–24 oz (590–710 mL). It also details precise structural tolerances, such as the 40–50 in-lbs required for wheel spoke nipples or the 0.04-inch wear limit for brake pads.

While we provide these technical details to illustrate the depth of this manual, modifying motorcycle systems carries inherent risks. Always consult the full factory procedures and torque values within the manual before starting any mechanical work.

Technical Safety Notice
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This official OEM document is intended for professional technicians and skilled operators. Performing service on mechanical equipment involves inherent risks. By purchasing, you acknowledge that RepairLoader provides original manufacturer data for informational purposes. Always prioritize safety: use correct tools, wear protective gear, and consult a certified professional if you are uncertain of any procedure.

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