2000-2006 Harley-Davidson Touring Models Service Manual
Complete factory service documentation for Glide, Road King, and TLE models including FLHX, FLHTC, FLTR. Covers engine maintenance, chassis repair, and electrical systems.
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Harley-Davidson Models Covered & Key Technical Specifications
Models: Harley-Davidson Touring Models (FLHX, FLHTC, FLHTCU, FLTR, FLHR, FLHRC, FLHRS), FLHTCISE (Supplement coverage)
Sub-models / Variants: 2000–2006 Touring models, Sidecar (TLE/TLEU)
Build Years: 2000–2006
Technical Data:
- Engine oil capacity: 4 qt (3.8 L)
- Transmission oil capacity: 20–24 oz (590–710 mL)
- Primary chaincase capacity: 32 oz (946 mL)
- Spark plug gap: 0.038–0.043 in (0.97–1.09 mm)
- Tire pressure (Solo): 36 psi (2.5 bar) front and rear
- Primary chain deflection (Cold): 5/8–7/8 in (15.9–22.2 mm)
- Brake pad wear limit: 0.04 in (1.02 mm)
Harley-Davidson Manual Features & Content Preview
2000–2006 Harley-Davidson Touring Series Service Documentation
- Covers 2000–2006 Harley-Davidson Touring models, including FLHX, FLHTC, FLHTCU, FLTR, FLHR, FLHRC, FLHRS, and TLE sidecar variants
- Official Harley-Davidson OEM publication P/N 99483-06, 99497-06, and 99500-06
- Contains 47 exploded-view diagrams and 35 detailed torque specification tables
- File delivered as a direct download the moment payment clears
- Indexed PDF search covers every chapter and appendix
- This official service archive represents the definitive source for factory-specified maintenance on the 2000–2006 Harley-Davidson Touring line, including the FLHTCISE supplement
Technical Coverage and Maintenance Walkthrough
The 1,419-page Harley-Davidson Touring service documentation provides factory-level guidance for chassis, engine, fuel, and electrical systems. Topics span routine maintenance schedules, engine oil and transmission service, drive belt adjustment, tire replacement, and brake hydraulic system management. Each section provides system-specific data, including torque values, fluid capacities, and wear limit thresholds required for professional-grade component oversight.
Specification and Torque Reference Values
Detailed reference tables consolidate mechanical requirements. Engine oil drain plug torque is established at 14–21 ft-lbs (19–28 Nm). Transmission lubricant capacity for the 2000–2006 touring models is documented at 20–24 oz (590–710 mL). Wheel spoke nipple torque is specified at 40–50 in-lbs (4.5–5.6 Nm) to maintain structural integrity. Brake pad friction material replacement is required when reaching the 0.04 inch (1.02 mm) limit. All service data shown here is for reference only — qualified technicians and the original OEM documentation remain the authoritative source for any hands-on work.
An official 1,419-page Harley-Davidson factory service manual covering the 2000–2006 Touring motorcycle range, documenting engine, chassis, and electrical system specifications for the FLHX, FLHR, and FLHT model families.
Document Reference: Part Number 99483-06, 2006 Touring Service Manual
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