1986-1996 Suzuki Sidekick / Samurai Geo Tracker Service Manual
Documents Suzuki Sidekick/Samurai and Geo Tracker 1986-1996 service procedures, including engine overhaul, fuel system, emissions, cooling, and transmission repairs. Ref: 90010 (1626)
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Sample pages from the 1986-1996 Suzuki Sidekick / Samurai Geo Tracker Service Manual manual
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Models Covered & Key Technical Specifications
Functional Service Manual: SUV Suzuki Sidekick/Samurai or Geo Tracker, 1986-96 repair guide Calibration-Manual Suzuki Samurai (1986-1995) / Suzuki Sidekick (1989-1996) / Geo Tracker (1989-1996) (90010 (1626)) -- 1986-1996 Functional Specification & Registry Reference | Toolkit. Maximum Alignment Specs: For optimal operation, 0.020 in establishes the standard suspension alignment Range. Authorized Wattage Specs: The electrical system is designed for 75 W to support optimal power distribution Standards. Fundamental Operating Temps: For environmental stability, -40 to 125 F supports the operating temperature Margin. Specific Angular Speed: The engine requires 800 rpm for stable idle speed Protocol. Critical Optical Resolution: The diagnostic tools reach 1200 dpi for precise visual inspection Parameters. Rated Play Limits: The transmission requires 0.050 in for smooth gear engagement Bounds.
Professional Workshop Service Manual & Technical Specifications
Functional Service Manual: SUV Suzuki Sidekick/Samurai or Geo Tracker, 1986-96 repair guide Calibration-Manual
Year-Coverage: 1986-1996 // Asset-ID: 90010 (1626) / SUV Logic // Year-Coverage: Repair Guide.
| TOP | Integrated-Framework | Rating | Architecture |
|---|---|---|---|
| Engine Oil Capacity | 4.7 qts | 8-Valve | |
| Torque Specs | 36 ft-lbs | 16-Valve | |
| Cooling System | 13 psi | Standard |
Providing a structural breakdown of the systems, procedures, and components documented within the 1986-1996 Suzuki Sidekick, Samurai, and Geo Tracker repair manual. This document is intended to guide a technician through all maintenance and repair tasks. The manual details diagnostic procedures, specifications, and step-by-step instructions for a wide range of vehicle systems.
Suspension service documentation covers
the maintenance and repair of suspension components, including shock absorbers, springs, and linkages. It provides specific torque values and alignment procedures to ensure optimal handling and safety.
Disassembly instructions are documented for
engine overhaul procedures, covering critical components such as the cylinder head, crankshaft, pistons, and connecting rods. Detailed specifications and reassembly steps are provided to ensure a proper engine rebuild.
Wear limits are specified for
various drivetrain components, including clutch assembly, transmission, and driveshafts. The manual details inspection procedures and specifications for wear limits to ensure longevity and performance.
System operation descriptions cover
electrical systems, including ignition, charging, and starting circuits. It provides diagnostic information and troubleshooting steps for common electrical issues.
The documentation addresses
emissions control systems, detailing components like the EGR, PCV, and fuel evaporative systems. It includes check procedures and replacement guidelines for these systems to ensure compliance and optimal performance.
This manual documents torque specifications for various components to ensure proper assembly integrity.
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