2005 KIA Sorento repair manual

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  • File Size: 75.05 MB
  • File Type: ZIP
  • Language: English
  • Printable: Yes
  • Estimated Download Time: 1.54 Minutes
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Models Covered in this Manual

Sorento / Kia Motors Corporation

Serial numbers:

VIN: KNDJC733455348646 to KNDJC733455454987

Product Information

Table of contents

GENERAL INFORMATION

  1. Symbols
    • Apply oil
    • Apply brake fluid
    • Apply automatic transmission fluid (ATF)
    • Apply grease
    • Apply sealant
    • Apply petroleum jelly
  2. Notice, Cautions, and Warnings
    • Protection of Vehicle
  3. Safety
    • A Word About Safety
  4. Preparation of Tools and Measuring Equipment
    • Special Service Tools (SSTs)
  5. Removal of Parts
    • Disassembly
    • Inspection of Parts
    • Arrangement of Parts
    • Cleaning Parts for Reuse
  6. Reassembly
    • Oil seals
    • O-rings
    • Cotter pins
    • Gaskets
    • Lock washers
    • Nylon nuts
  7. Adjustments
  8. Rubber Parts and Tubing
  9. Electrical Troubleshooting Tools
    • Test Light
    • Jumper Wire
    • Voltmeter
    • Ohmmeter
    • Electrical Parts

MAINTENANCE

  1. Maintenance Chart
    • Storage
    • Engine
    • Fuel System
    • Cooling System
    • Suspension
  2. Pre-Season Preparation
    • Engine
    • Electrical System
    • Fuel System

TROUBLESHOOTING

  1. Engine and Oil Systems
    • Fuel and Air Systems
  2. Electrical System
    • Steering and Suspension

ENGINES

  1. Leak Test
    • Engine Tightness Test
    • Engine Leak Verification Flow Chart
  2. Exhaust System
    • 377 and 503 Engines
    • 593, 593 HO SDI, and 793 HO Engines
  3. Engine Removal and Installation
    • Engine Removal
    • Engine Installation
  4. Magneto System
    • General
    • Ignition Flywheel
    • Magneto Coil
  5. Top End
    • General
    • Crankshaft Position
    • Cylinder
    • Cylinder Head
    • Piston
    • Cylinder Assembly
    • Base Gasket
    • Exhaust Valve
  6. Bottom End
    • General
    • Crankcase
    • Crankshaft
    • Bearings
    • Oil Seals
    • Gears
    • Balancer Shaft
  7. Engine Measurement
    • Cylinder Volume Measurement
    • Crankshaft Alignment
    • Connecting Rod Big End Axial Play
    • Cylinder Measurement
    • Crankshaft Deflection
  8. Cooling System
    • Cooling Fan Removal, Inspection, Installation
    • Cooling Fan Bearing Replacement
    • Radiator
    • Coolant Hoses
    • Thermostat
  9. Rewind Starter
    • Inspection
    • Removal
    • Installation
    • Spring Replacement
    • Rope Replacement
  10. Oil Injection System
    • General
    • Oil Tank Test
    • Oil Injection Pump Test
    • Oil Injection Pump Adjustment

FUEL SYSTEM

  1. Fuel Tank and Fuel Pump
    • Fuel Tank
    • Fuel Filter
    • Fuel Lines
  2. Carburetors, Throttle and Choke Cables
    • Carburetor Type
    • Cleaning and Inspection
    • Disassembly and Assembling
    • Choke Cable Adjustment
  3. DPM System
    • Overview
    • System Testing
    • Parts Removal and Installation

ENGINE MANAGEMENT (POWER TEK)

  1. Overview
    • Operating Principle
    • Fuel System
    • Ignition System
  2. Diagnostic Procedures
    • General Diagnostics
    • Diagnostic Tools
  3. Component Inspection, Replacement and Adjustment
    • General
    • Engine Management System

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