JCB 540-170, 550-140, 540-140, 550-170, 535-125HiViz, 535-140HiViz telescopic handler repair manual
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Models Covered & Key Technical Specifications
Machine Model and Serial Numbers:
- 540-170 1186000 Onwards
- 550-140 1186000 Onwards
- 540-140 1186000 Onwards
- 550-170 1186000 Onwards
- 535-125HiVi 1186000 Onwards
- 535-140HiViz 1186000 Onwards
- JCB 540-170: Serial numbers range from 290000 to 290999
- JCB 550-140: Serial numbers range from 390000 to 390999
- JCB 540-140: Serial numbers range from 290000 to 290999
- JCB 550-170: Serial numbers range from 390000 to 390999
- JCB 535-125HiViz: Serial numbers range from 2710000 to 2711999
- JCB 535-140HiViz: Serial numbers range from 2710000 to 2711999
Professional Workshop Service Manual & Technical Specifications
Table of Contents
Introduction
- Model Overview and Identification
- Safety Precautions and Notices
- Technical Specifications
Operating Instructions
- Control Functions
- Operation Under Normal Conditions
- Operating Techniques
Routine Maintenance
- Maintenance Schedule
- Fluids and Lubricants
- Cleaning and Inspection Procedures
Systems Description
- Hydraulic System Overview
- Electrical System Overview
- Powertrain System Overview
Fault Finding
- Troubleshooting for Hydraulic System
- Troubleshooting for Electrical System
- Engine Fault Finding
Service Procedures
- Hydraulic Component Service
- Electrical Component Service
- Engine Service
Repairs and Replacement
- Structural Component Repairs
- Replacement of Wear Parts
- Welding and Fabrication Guidelines
Adjustments
- Hydraulic System Adjustments
- Boom and Fork Leveling
- Alignment Procedures
Inspection
- Periodic Structural Inspections
- Functional Testing Procedures
- Non-Destructive Testing (NDT) Methods
Special Tools
- List of Required Special Tools
- Special Tool Applications
Appendices
- Optional Attachments
- Accessory and Kit Installation
Index
- Alphabetical Index
The JCB 540-170, 550-140, 540-140, 550-170, 535-125HiViz, 535-140HiViz telescopic handler repair manual is a valuable resource for mechanics, technicians, and owners. It provides detailed information on maintenance procedures, troubleshooting, and repair instructions, enabling users to effectively maintain and repair their equipment.
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