1986-1990 Suzuki LT230S / QuadSport 230 Service Manual

Suzuki LT230S technical guide detailing engine, fuel, electrical, and chassis systems for models from 1986-1990. Includes maintenance schedules and repair procedures. PN 99500-42034-01E.

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Document Details

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Document Number / Seller:
29963 / Kevin Thomas
File Size:
110.70 MB
File Type:
PDF
Language:
English
Printable:
Yes
Category:
ATV
Last updated / verified
Jan 10, 2025

Models Covered & Key Technical Specifications

Suzuki LT230S (99500-42034-01E) - 1986-1990 Detailed technical guide for LT230S / QuadSport 230 models | Original Vault.

  • Engine Specifications: 229 cm³ is the displacement capacity for the engine, establishing the primary power output.
  • Fuel Capacity: For optimal operation, 9.5 L is the total fuel tank capacity including reserve, ensuring extended range.
  • Weight Data: 140 kg establishes the dry mass, defining the vehicle's operational readiness.
  • Performance Rating: 25 ppm sets the core speed performance benchmark for the drive chain.
  • Dimensions: The rear track requires 800 mm for standard operation stability.
  • Electrical System: For ignition, 12V 5W is required for the headlight system.

Professional Workshop Service Manual & Technical Specifications

Certified Engineering Training Manual: ATV 1986-1990 Suzuki LT230S LT230SG LT230SH LT230SJ Z QuadSport 230 Manual - Precision ATV Maintenance, Troubleshooting & Repair Knowledge-Base

Machine-Range: 1986-1990 Suzuki LT230S LT230SG LT230SH LT230SJ Z QuadSport 230 // Architecture-Focus: ATV Engine, Fuel, Electrical, Chassis Systems Logic // Machine-Range: Technical Documentation.

Identifier Parameters Framework
Suzuki LT230S / QuadSport 230 Service Manual Precision ATV Maintenance, Troubleshooting & Repair Knowledge-Base

Factory procedures are documented for all major systems including General Information, Periodic Maintenance and Tune-Up Procedures, Engine Servicing, Fuel and Lubrication System, Electrical System, Chassis, and Servicing Information. This manual contains specific procedures for the LT230SG ('86-MODEL), LT230SH ('87-MODEL), and LT230SJ ('88-MODEL) within its comprehensive appendices. It includes detailed diagrams and part numbers for accurate component identification.

Safety procedures are documented for

This Technical manual details the construction and functionality of the ATV's subsystem. It outlines the proper procedures for maintenance and repair, emphasizing safety protocols throughout.

Fluid capacities are listed for

The document provides essential Technical data regarding fluid capacities, including engine oil and fuel tank reserves, crucial for operational readiness and longevity.

Tool requirements are listed for

Specific tools and materials are listed for maintenance and repair, ensuring that users have the necessary equipment for tasks such as engine disassembly and electrical system checks.

Installation guidelines are provided for

Installation guidelines are provided for critical components, ensuring correct assembly and function. This includes specifications for the steering and front suspension systems.

Maintenance guidelines are included for

This manual documents torque specifications for engine mounting bolts and exhaust pipe nuts to ensure proper corrosion joint prevention, contributing to the overall integrity and lifespan of the vehicle.

FAQ

Specify the **applicable** lubrication requirements keyboard_arrow_down

SUZUKI SUPER GREASE "A" (99000-25030) is recommended for wheel hub bearings and dust seals.

What is the **exact** testing parameters keyboard_arrow_down

100 – 200 Ω is the approximate pick-up resistance range for the magneto coil.

Calculate the **specific** diagnostic procedures keyboard_arrow_down

Page 90 outlines the procedure for checking the exhaust rocker arm and valve spring retainer, detailing measurements for valve face wear and valve stem runout.

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Reviews (3)

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The illustrations are incredibly helpful, and the email support was prompt when I had questions. Highly recommend!
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This manual is a must-have for anyone with a Suzuki LT230S. The detailed instructions made my maintenance tasks so much easier!
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Rated 4 out of 5 stars