1986-1990 Suzuki LT230S / QuadSport 230 Service Manual

Suzuki LT230S technical guide detailing engine, fuel, electrical, and chassis systems for models from 1986-1990. Includes maintenance schedules and repair procedures. PN 99500-42034-01E.

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Document Details

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Document Number / Seller:
29963 / Kevin Thomas
File Size:
110.70 MB
File Type:
PDF
Language:
English
Pages:
249
Printable:
Yes
Category:
ATV
Last updated / verified
Jan 10, 2025

Models Covered & Key Technical Specifications

Suzuki LT230S (99500-42034-01E) - 1986-1990 Detailed technical guide for LT230S / QuadSport 230 models | Original Vault.

  • Engine Specifications: 229 cm³ is the displacement capacity for the engine, establishing the primary power output.
  • Fuel Capacity: For optimal operation, 9.5 L is the total fuel tank capacity including reserve, ensuring extended range.
  • Weight Data: 140 kg establishes the dry mass, defining the vehicle's operational readiness.
  • Performance Rating: 25 ppm sets the core speed performance benchmark for the drive chain.
  • Dimensions: The rear track requires 800 mm for standard operation stability.
  • Electrical System: For ignition, 12V 5W is required for the headlight system.

Manual Description & Preview

Certified Engineering Training Manual: ATV 1986-1990 Suzuki LT230S LT230SG LT230SH LT230SJ Z QuadSport 230 Manual - Precision ATV Maintenance, Troubleshooting & Repair Knowledge-Base

Machine-Range: 1986-1990 Suzuki LT230S LT230SG LT230SH LT230SJ Z QuadSport 230 // Architecture-Focus: ATV Engine, Fuel, Electrical, Chassis Systems Logic // Machine-Range: Technical Documentation.

Identifier Parameters Framework
Suzuki LT230S / QuadSport 230 Service Manual Precision ATV Maintenance, Troubleshooting & Repair Knowledge-Base

Factory procedures are documented for all major systems including General Information, Periodic Maintenance and Tune-Up Procedures, Engine Servicing, Fuel and Lubrication System, Electrical System, Chassis, and Servicing Information. This manual contains specific procedures for the LT230SG ('86-MODEL), LT230SH ('87-MODEL), and LT230SJ ('88-MODEL) within its comprehensive appendices. It includes detailed diagrams and part numbers for accurate component identification.

Safety procedures are documented for

This Technical manual details the construction and functionality of the ATV's subsystem. It outlines the proper procedures for maintenance and repair, emphasizing safety protocols throughout.

Fluid capacities are listed for

The document provides essential Technical data regarding fluid capacities, including engine oil and fuel tank reserves, crucial for operational readiness and longevity.

Tool requirements are listed for

Specific tools and materials are listed for maintenance and repair, ensuring that users have the necessary equipment for tasks such as engine disassembly and electrical system checks.

Installation guidelines are provided for

Installation guidelines are provided for critical components, ensuring correct assembly and function. This includes specifications for the steering and front suspension systems.

Maintenance guidelines are included for

This manual documents torque specifications for engine mounting bolts and exhaust pipe nuts to ensure proper corrosion joint prevention, contributing to the overall integrity and lifespan of the vehicle.

FAQ

What documentation is contained in this service manual regarding the electrical system and ignition components for the LT230S models? keyboard_arrow_down

Manual includes an electrical system chapter that covers the ignition timing specifications and provides references for spark plug types and headlight system requirements. It contains technical data for the various components to support owners of 1986-1990 model year machines.

Is information regarding fluid capacities and recommended lubricant types provided in the general information section of this manual? keyboard_arrow_down

Yes, the manual lists fluid capacities and includes oil viscosity charts alongside fuel recommendations to guide the selection of appropriate products for the vehicle.

Are there reference tables available in the manual that detail the tightening torque specifications for critical fasteners? keyboard_arrow_down

Manual includes tables throughout the general information and servicing chapters that list tightening torque values for various engine and chassis fasteners. These reference tables help in keeping track of the recommended specifications for the assemblies covered in the document.

Which chapters offer reference content for the fuel and lubrication systems? keyboard_arrow_down

Manual features a dedicated group index that directs users to the chapter focused on fuel and lubrication systems, which contains technical specifications and guidance on system components.

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