2002-2003 Suzuki Burgman 650 AN650 Motorcycle Service Manual

Suzuki Burgman 650 AN650 2002–2003 Service Manual

• Covers 2002–2003 Suzuki Burgman 650 AN650 motorcycles, including the AN650K3 model variant
• Original OEM publication P/N 99500-36110-01E, copyright 2002 Suzuki Motor Corporation
• Includes 124 exploded-view diagrams, 15 troubleshooting reference tables, and 28 specific component torque specifications
• Stored against your account so you can retrieve it after a hard-drive loss
• OCR text layer lets you jump to a torque spec by keyword
• Laid out for standard letter and A4 printing
• This 460-page manual is the factory-authorized reference for all internal mechanical, electrical, and transmission service procedures on the 650cc twin-cylinder platform

Service Documentation Scope

The Suzuki Burgman 650 AN650 service manual provides a complete breakdown of internal maintenance and overhaul procedures for the 2002–2003 model years. Sections are organized by system, detailing the teardown and assembly for the 638cc DOHC engine, the automatic centrifugal clutch assembly, and the sophisticated CVT transmission unit. Chapters cover engine cooling, lubrication, fuel injection, and chassis maintenance with specific data for frame and bodywork removal.

Additional coverage is provided for the electrical system, including wiring diagrams and ignition timing specifications. This manual serves as the primary technical source for maintaining the CVT system and fuel-injected engine components, documenting correct seal, gasket, and fastener applications to ensure factory-standard tolerances.

Technical Data Preview

Torque values are listed throughout for assembly integrity, such as the engine oil drain plug at 23 Nm and the drive shaft nut at 105 Nm. Valve clearance for the intake is listed at 0.10–0.20 mm in the cylinder head specification table. Engine oil capacity for the 2002–2003 Suzuki Burgman 650 is documented at 2.6 liters for standard oil changes. The spark plug gap is specified at 0.7–0.8 mm in the maintenance data section. Learn more about how factory workshop documentation is structured for these models.

Note: All service data shown here is for reference only — qualified technicians and the original OEM documentation remain the authoritative source for any hands-on work. An official 460-page Suzuki OEM workshop manual covering the 2002–2003 Suzuki Burgman 650 AN650, documenting engine, chassis, electrical, and CVT system specifications for the K3-series build.