2002-2003 Suzuki Burgman 650 AN650 Motorcycle Service Manual

Suzuki Burgman 650 AN650 service documentation with comprehensive diagrams and procedures. Covers all systems and components for effective repair and maintenance. Part Number: 99500-36110-01E

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Document Details

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Document Number / Seller:
30130 / Rebecca Moore
File Size:
28.52 MB
File Type:
PDF
Language:
English
Pages:
460
Printable:
Yes
Category:
Motorbike
Last updated / verified
Jan 20, 2026

Models Covered & Key Technical Specifications

Consolidated Field Diagnostic Manual: Motorcycle Complete Suzuki Burgman 650 AN650 Motorcycle Service Manual (2002-2003) Service-Dossier

Diagnostic-Area: Suzuki Burgman 650 AN650 (2003) // Maintenance-Category: Motorcycle / FI system Logic // Diagnostic-Area: 460 pages, English. Service-Nexus Diagnostic-Logic Validation-Data
General Information Service Procedures Component Diagrams
Periodic Maintenance Troubleshooting Guide Specifications Table
Engine System Drive Train Fuel System
Cooling System Electrical System Chassis

Service procedures are grouped by system and component for efficient access. This manual details the FI system and CVT, providing thorough technical specifications and diagnostic flowcharts. Key sections include engine removal/installation, periodic maintenance schedules, and detailed component breakdowns.

  • Calibrated Bolt Torques: 450 Nm establishes the maximum torque for the crankcase mounting bolts Architecture.
  • System Volume Data: For optimal lubrication, 2.6 L defines the engine oil capacity Framework.
  • Published Clearance Data: 0.10 mm -- signifies the minimum tappet clearance Threshold.
  • Authorized Output Rating: The air filter requires 18000 km for standard operation Logic.
  • Core Processing Speed: Maximum throughput reaches 10 N-m Parameters.
  • Standard Coupling Torques: The drive shaft bolt requires 55 N-m for proper function Protocol.

Professional Workshop Service Manual & Technical Specifications

Consolidated Field Diagnostic Manual: Motorcycle Complete Suzuki Burgman 650 AN650 Motorcycle Service Manual (2002-2003) Service-Dossier

Diagnostic-Area: Suzuki Burgman 650 AN650 (2003) // Maintenance-Category: Motorcycle / FI system Logic // Diagnostic-Area: 460 pages, English.

Service-Nexus Diagnostic-Logic Validation-Data
General Information Service Procedures Component Diagrams
Periodic Maintenance Troubleshooting Guide Specifications Table
Engine System Drive Train Fuel System
Cooling System Electrical System Chassis

Service procedures are grouped by system and component for efficient access. This manual details the FI system and CVT, providing thorough technical specifications and diagnostic flowcharts. Key sections include engine removal/installation, periodic maintenance schedules, and detailed component breakdowns. The manual documents torque specifications for engine mounting bolts to ensure proper component alignment retention.

Transmission service information covers the disassembly and reassembly of the CVT, including detailed diagrams and part numbers. This section is crucial for understanding the unique operation of the automatic transmission.

HVAC system procedures are included for any relevant cooling system components, detailing maintenance and potential issues within the engine coolant system. This ensures optimal engine temperature is maintained.

Torque specifications are documented for various components, including critical engine and drivetrain fasteners, to ensure proper component alignment retention and safe operation. Specific torque values are provided for key bolts throughout the manual.

Parts identification is covered for all major systems, utilizing exploded diagrams to clearly illustrate component placement and relationships within the motorcycle's overall structure.

Removal procedures are documented for all major components, from the engine and transmission to individual electrical and chassis parts, providing step-by-step guidance for disassembly.

FAQ

What are the **proper** clearance measurements? keyboard_arrow_down

0.10 - 0.20 mm (0.004 - 0.008 in) for IN intake valves and 0.20 - 0.30 mm (0.008 - 0.012 in) for EX exhaust valves are the standard cold tappet clearances.

Specify the **standard** torque specifications. keyboard_arrow_down

55 N-m (5.6 kgf-m, 40.6 lb-ft) is the specified torque for the engine mounting nut.

What is the **necessary** safety precautions? keyboard_arrow_down

When working with toxic or flammable materials, ensure that the area you work in is well-ventilated and that you follow all of the material manufacturer's instructions. Never use gasoline as a cleaning solvent.

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Reviews (5)

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This manual offers clear instructions and great visuals. Customer support was responsive and helpful when I had questions. I’m very satisfied!
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This manual is a must-have! The download was smooth, and the diagrams are incredibly helpful. Highly recommend!
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I found the troubleshooting section very useful. Quick email support when I had questions made the experience even better!
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Rated 5 out of 5 stars
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The service manual covers everything I needed for my bike. Downloading was a breeze, and I received the link promptly. Great service!