2003-2009 Suzuki Burgman 650 AN650/A Scooter Service Manual

Suzuki Burgman 650 2003–2009 Service Scope

• Covers 2003–2009 Suzuki AN650 and AN650A Burgman 650 scooters, including base and ABS-equipped models with the 638cc DOHC twin-cylinder engine and electronic CVT
• Official Suzuki publication P/N 99500-36116-03E, 2003 first edition with supplemental sections for model year updates through 2009
• Contains 50+ exploded-view assembly diagrams, 30+ torque-specification tables, and comprehensive wiring schematics for the FI and CVT systems
• Downloads to your account within seconds of checkout
• Your order stays downloadable from your account for life
• Indexed PDF search covers every chapter and appendix
• Laid out for standard letter and A4 printing
• This 653-page manual provides the factory-authorized diagnostic and mechanical reference for the full AN650/A production series

What the Manual Documents:

This Suzuki Burgman 650 technical guide contains detailed organizational chapters for the complete scooter teardown, assembly, and maintenance of all primary mechanical systems. The document segments coverage into logical sections, starting with general motorcycle data, periodic maintenance schedules, and engine mechanical overhauls. Major sub-systems documented include the advanced fuel injection, the electronic CVT control unit, liquid cooling circuits, multi-plate clutch mechanisms, and standard chassis components including front/rear disc brake systems, telescopic front forks, and swingarm geometry. The what an OEM service publication covers documentation also presents electrical schematics for indicator circuits, lighting, and power distribution modules.

Specification Highlights:

Technical depth is provided through detailed tables and diagnostic limits, documenting clearances for tappets, piston-to-cylinder tolerances, and transmission ratios. Valve clearance for the intake is listed at 0.10–0.20 mm in the cylinder head specification table. Cylinder head bolt torque values are documented in a multi-stage sequence, with final-stage angles of 130°–140° specified in the engine assembly data. The Suzuki AN650 transmission oil level plug torque is specified at 21 N·m in the gear-case maintenance data. The document functions as an authoritative 653-page OEM technical reference covering the 2003–2009 Suzuki AN650/A Burgman 650, documenting engine, chassis, electrical, and CVT specifications for the full product range.