2003-2009 Suzuki Burgman 650 AN650/A Scooter Service Manual

Repair guide for all AN650/A configurations. Covers engine, CVT, chassis, and electrical systems. Includes part numbers like C4256-90954 for detailed reference.

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Document Details

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Document Number / Seller:
28022 / Kevin Peterson
File Size:
61.20 MB
File Type:
PDF
Language:
English
Pages:
653
Printable:
Yes
Category:
Motorcycle
Last updated / verified
Mar 2, 2025

Models Covered & Key Technical Specifications

Suzuki AN650/A / Burgman 650 (99500-36116-03E) — 2003-2009 Comprehensive Service & Repair Manual | Series: AN650/A Scooter Folder

  • Maximum Wattage Specs: 43.2 kC (12 Ah) battery capacity defines the primary power storage architecture.
  • Specific Generation Capacity: Three-phase A.C. generator ensures reliable electrical output Norms.
  • Fundamental Burn-in Temperature: 80 °C (176 °F) specifies the optimal operating temperature Bounds.
  • Specific Enclosure Specs: Wet sump lubrication system indicates the sealed oil containment Topology.
  • Critical Fastener Specs: 23 N·m (2.3 kgf-m, 16.5 lb-ft) torque is required for the oil drain plug Matrix.
  • Rated Electrical Specs: 12 V 43.2 kC (12 Ah)/10 HR battery provides essential system power Standards.

Manual Description & Preview

Commercial Operations Repair Manual: Suzuki AN650/A / Burgman 650 2003-2009 - Comprehensive Service & Repair Manual Technical-Repository

Series-Validation: AN650/A Scooter Logic // Asset-ID: 99500-36116-03E / Motorcycle Logic // Series-Validation: Complete Coverage Data.

Overview

Analytically requiring comprehensive documentation for the Suzuki AN650/A and Burgman 650 scooters from 2003-2009, this manual provides detailed technical information. It covers all aspects of maintenance, repair, and disassembly, ensuring a thorough understanding of the vehicle's configuration.

Procedures and Systems

This manual details procedures for engine removal and remounting, drive train construction, and CVT system maintenance. It also covers electrical system checks, fuel injection system features, and chassis bolt torque specifications to ensure clamp load consistency.

Component Value Logic
Engine Oil Change 2.6 L Proper lubrication
Transmission Oil Change 360 ml Smooth gear engagement
Final Gear Oil Change 300 ml Efficient power transfer
Brake Fluid DOT 4 Reliable stopping power
Front Fork Oil #10 Smooth suspension
Engine Coolant Anti-freeze compatible Optimal temperature management

Table of Contents Summary

Service sections detail: GENERAL INFORMATION, PERIODIC MAINTENANCE, ENGINE, DRIVE TRAIN, CVT, FI SYSTEM/ CVT SYSTEM, and more. Key chapters include detailed engine component inspection and service, drive train assembly, and CVT inspection procedures.

Technical Specifications

Detailed specifications are provided for engine type, dimensions, dry mass, and drive train construction. This includes information on piston displacement, compression ratio, and various torque values essential for proper assembly and clamp load consistency.

FAQ

Which wiring diagram and connector reference details are included in the document for the AN650 electrical system? keyboard_arrow_down

Manual includes a dedicated section for wiring diagrams and lists wire colors to help identify electrical circuits. It also provides reference tables for system components and abbreviations used throughout the electrical sections.

Are there 653 pages contained within this official Suzuki service document? keyboard_arrow_down

Yes, this service manual contains 653 pages covering the Suzuki AN650/A series.

Is there coverage for the battery, ignition, and charging system components in the electrical chapters? keyboard_arrow_down

Document contains technical specification tables for the electrical system, including battery capacity, generator type, and ignition timing. These sections also provide data on fuse ratings and lamp wattage requirements. The information serves as a reference for the electrical architecture of the motorcycle.

What fluid capacity data is provided in the general information specification tables? keyboard_arrow_down

Manual lists fluid capacities for the engine oil, transmission oil, final gear oil, engine coolant, and front fork oil.

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