2003-2006 Suzuki Burgman 650 AN650 Service Manual

2003-2006 Burgman 650 AN650 service manual for all models. Documents component removal, installation, and inspection.

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Suzuki Models Covered & Key Technical Specifications

Models: Suzuki Burgman 650 (AN650)
Build Years: 2003–2006
Technical Data:

  • Engine: Four-stroke, liquid-cooled, DOHC, 2-cylinder
  • Displacement: 638 cc
  • Bore x Stroke: 75.5 mm x 71.3 mm
  • Compression Ratio: 11.2:1
  • Fuel System: Fuel injection
  • Transmission: Electronically controlled CVT with manual shift mode
  • Final Drive: Gear drive
  • Tire Sizes: 120/70 R15M/C 56H (front), 160/60 R14M/C 65H (rear)
  • Spark Plug: NGK CR8E or DENSO U24ESR-N
  • Engine Oil Capacity: 2.6 L (oil change), 2.9 L (with filter change), 3.4 L (overhaul)
Technical Specifications
keyboard_arrow_down
Document Number / Seller:
25782 / Sandra Clark
File Size:
26.34 MB
File Type:
ZIP
Language:
English
Printable:
Yes
Category:
Bike
Last updated / verified
Mar 22, 2025

Suzuki Manual Features & Content Preview

Suzuki Burgman 650 2003–2006 Service Manual

  • Covers 2003–2006 Suzuki Burgman 650 (AN650) liquid-cooled DOHC twin-cylinder maxi-scooters
  • Official Suzuki publication P/N 99500-36110-01E, copyright 2002
  • Contains 13 detailed chapters, including engine, CVT/FI systems, electrical, and chassis specifications
  • Stored against your account so you can retrieve it after a hard-drive loss
  • OCR text layer lets you jump to a torque spec by keyword
  • Suitable for printing individual sections for shop-floor use
  • Accessible from your device as soon as the order is placed
  • This 2002 first edition is the factory reference used for the launch of the AN650 model series

Technical Scope and Structure

The 2003–2006 Suzuki Burgman 650 service manual covers technical maintenance and component specifications for the AN650 series. Initial chapters define general precautions and standard identification labels, followed by comprehensive periodic maintenance schedules including fluid replacement intervals, valve clearance adjustment, and spark plug inspection intervals. Later sections detail engine disassembly and reassembly, the sophisticated electronic CVT system, fuel injection diagnostic codes, and chassis adjustments.

Specification Highlights

This 2003–2006 Suzuki Burgman 650 documentation provides critical engineering data for engine and drivetrain health. Intake valve clearance is listed at 0.10–0.20 mm in the engine specification table. Crankcase oil capacity for a standard oil change is documented at 2.6 liters. The 2003–2006 Suzuki Burgman 650 transmission oil capacity for an overhaul is specified at 400 ml. For more context on factory-authorized how factory workshop documentation is structured, refer to the provided technical index sections. The publication serves as the primary technical reference for the maintenance and overhaul of the 638 cc twin-cylinder powerplant and electronic transmission, documenting specific torque values and diagnostic thresholds for the entire 2003–2006 model range.

Manual FAQ, Purchase & Download Details

Which specific Suzuki publication number corresponds to this AN650 service manual edition? keyboard_arrow_down

Manual is identified by the publication number 99500-36110-01E on the cover page. This document covers the Suzuki Burgman 650 models manufactured from 2003 through 2006.

Are capacity tables included in the document for engine oil, transmission oil, and engine coolant volumes? keyboard_arrow_down

Capacity tables located in the General Information section list the specific fluid volumes required for regular maintenance and overhauls.

Is the document organized into specific chapters for the major mechanical and electrical systems? keyboard_arrow_down

Manual includes a comprehensive group index that separates technical content into distinct sections such as the Engine, Drive Train, CVT, and Electrical System. Each chapter provides technical details and exploded views relevant to that system. This structured layout allows for quick navigation through the various components of the motorcycle.

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