2003-2006 Suzuki Burgman 650 AN650 Service Manual

2003-2006 Burgman 650 AN650 service manual for all models. Documents component removal, installation, and inspection.

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Document Details

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Document Number / Seller:
25782 / Sandra Clark
File Size:
26.34 MB
File Type:
ZIP
Language:
English
Printable:
Yes
Category:
Bike
Last updated / verified
Mar 22, 2025

Models Covered & Key Technical Specifications

Suzuki Burgman 650 (99500-36110-01E) Manual: 2003-2006 Standards-Vault

Suzuki Burgman 650 - 2003-2006 | Service Manual Kit.

  • Maximum Play Limits: For optimal operation, 10 N-m limits the torque specification for the final drive case bolts.
  • Universal Electrical Specs: The formatter board requires 64 MB for standard operation Logic.
  • Established Spacing Data: The essential power rating is 450 W -- signifies the active printing consumption Threshold.
  • Measured Travel Rate: The component requires 1200 km for standard operation Logic.
  • Published Print Quality: 1200 dpi establishes the maximum print output Architecture.
  • System Print Quality: For advanced performance, 450 W maintains the active printing consumption Norms.

Professional Workshop Service Manual & Technical Specifications

Suzuki Burgman 650 Service Manual: 2003-2006 Standards-Vault

Service-Level: 2003-2006 Suzuki Burgman 650 AN650 // Technical-Domain: Bike / CVT System Logic // Service-Level: Repair and Maintenance Procedures.

Table: Assessment-Element Baseline Architecture
Model Coverage 2003-2006 AN650
Manual Type Service Manual Digital Index
Primary System Drive Train CVT System
Core Components Engine Chassis

Service procedures are grouped by major systems and components, including the engine, drive train, chassis, and electrical systems. The manual provides detailed information on disassembly, inspection, and reassembly for each part. It also covers periodic maintenance, troubleshooting, and technical specifications.

This manual documents torque specifications for engine and drive train components to ensure proper gasket seal integrity.

Engine: This section details engine components, removal and remounting, disassembly, inspection, and service. Specific procedures cover the cylinder head, camshaft, clutch, starter clutch, and more.

Drive Train: This section covers the drive train construction, removal and disassembly, inspection and replacement of gears and oil seals, and reassembly.

CVT: This section focuses on the CVT assembly removal and installation, disassembly and reassembly, and inspection procedures. It includes details on the primary and secondary pulley assemblies and the CVT belt.

FI System/CVT System: This section addresses the fuel injection system, including technical features, wiring diagrams, parts location, and self-diagnosis functions. It also covers CVT system troubleshooting.

Chassis: This section covers periodic maintenance for the chassis, including steering, front fork, rear suspension, and brake systems. It also details the chassis bolt and nut specifications and compression pressure checks.

FAQ

What does the **exact** assembly sequence for the drive shaft entail? keyboard_arrow_down

10 N-m is the specified torque for the final drive case bolts during drive shaft assembly.

Reference the **specific** service interval parameters for the air cleaner. keyboard_arrow_down

Inspect every 6 000 km (4 000 miles, 6 months) and replace every 18 000 km (11 000 miles, 18 months) for the air cleaner element.

What are the **designated** system architecture requirements for engine oil? keyboard_arrow_down

SAE 10W-40 is the recommended viscosity for engine oil, with API service classification GL-5 and API rated SG, when the ambient temperature is below 0 °C (32 °F) for the engine oil and transmission oil.

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The service manual for my Suzuki Burgman 650 was exactly what I needed! The download process was seamless, and I received the link immediately after purchase. Customer support was incredibly responsive when I had a question. Highly recommend!