2003 Suzuki AN400 Burgman Service Manual

Complete service procedures for all systems: engine, transmission, electrical, cooling, braking, suspension and chassis maintenance with detailed torque specifications.

4.5starstarstarstarstar_half(4)
visibility Preview Available
Suzuki 2003 Suzuki AN400 Burgman Service Manual manual page preview - page 1 of 241

Sample pages from the 2003 Suzuki AN400 Burgman Service Manual manual

Suzuki 2003 Suzuki AN400 Burgman Service Manual manual preview page 1 - thumbnail
Suzuki 2003 Suzuki AN400 Burgman Service Manual manual preview page 2 - thumbnail
Suzuki 2003 Suzuki AN400 Burgman Service Manual manual preview page 3 - thumbnail
info_outline Click thumbnails to preview different pages

Purchase & Download

$15.60 (incl. VAT) Instant Download / No Shipping Fees
OR BUY NOW
verified_user
Lifetime Access
Re-download anytime
flash_on
Instant Download
Get it immediately
lock
Secure Payment
PayPal

Suzuki Models Covered & Key Technical Specifications

Models: Suzuki AN400
Build Years: 2003
Serial Numbers: 99500-34080-03 E
Technical Data:

  • Engine idle speed: 1,400 ± 50 r/min
  • Intake valve clearance (cold): 0.08–0.13 mm
  • Exhaust valve clearance (cold): 0.17–0.22 mm
  • Spark plug gap: 0.7–0.8 mm
  • Engine oil capacity (with filter change): 2,000 ml
  • Coolant system capacity: 1,500 ml
  • Cylinder compression (nominal): 880 kPa (8.8 kgf/cm²)
Technical Specifications
keyboard_arrow_down
Document Number / Seller:
23539 / Charles Owens
File Size:
20.82 MB
File Type:
PDF
Language:
English, Spanish
Pages:
241
Printable:
Yes
Category:
Maxi Scooter
Last updated / verified
Apr 13, 2026

Suzuki Manual Features & Content Preview

2003 Suzuki AN400 Burgman Service Manual

  • Covers the 2003 Suzuki AN400 Burgman maxi scooter, documenting maintenance, engine, fuel, and cooling system specifications.
  • Official OEM publication P/N 99500-34080-03 E, documenting factory-standard parameters for the AN400 series.
  • Contains 241 pages of technical diagrams, exploded views, and torque specifications for essential service tasks.
  • File link appears in your order confirmation straight away.
  • Suitable for printing individual sections for shop-floor use.
  • Indexed PDF search covers every chapter and appendix.
  • This 2003 edition serves as the definitive reference for the AN400 model build, detailing clearances, capacities, and inspection protocols.

Engine and Fuel System Documentation

The 2003 Suzuki AN400 service manual provides technical data regarding the powertrain, including valve timing, piston-to-cylinder clearance, and carburetor configuration. Chapter sections detail the disassembly and inspection of the KEIHIN CVK36 carburetor, listing main jet sizes and float height specifications. Intake valve clearance for the 2003 Suzuki AN400 is listed at 0.08–0.13 mm in the engine specification table. Engine oil capacity for the 2003 Suzuki AN400 Burgman is documented at 2,000 ml. This publication covers the cooling system, including radiator maintenance, thermostat testing, and coolant capacity values.

Specification and Reference Highlights

Technical data previews include torque settings for critical fasteners, such as cylinder head bolts and drive components, along with electrical sensor resistance values. The 2003 Suzuki AN400 spark plug gap is documented at 0.7–0.8 mm in the maintenance section. Maintenance schedules define fluid service intervals for engine oil, coolant, and brake fluid. For guidance on what an OEM service publication covers, refer to the online reference library. Official Suzuki factory documentation for the 2003 Suzuki AN400 Burgman, providing authorized technical data for the maintenance and service of the engine, cooling, and fuel systems.

Manual FAQ, Purchase & Download Details

Is the 2003 Suzuki AN400 model covered in this service manual? keyboard_arrow_down

Document specifically contains service documentation for the 2003 Suzuki AN400 Burgman series.

Does the manual include technical reference data for engine specifications and fluid volumes? keyboard_arrow_down

Document includes comprehensive specification tables that list nominal values for engine oil volume, coolant capacity, spark plug electrode spacing, and compression pressure.

Are there details regarding the valve clearance and maintenance intervals provided in the content? keyboard_arrow_down

Chapter 2 lists periodic maintenance schedules and includes intake and exhaust valve clearance references alongside other engine timing data.

Customer Reviews

Read what our customers say about this Suzuki Maxi Scooter manual and share your own experience.