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2003 Suzuki AN400 Burgman scooter service manual

Includes the following models

AN400 Burgman / Suzuki Motor Corporation

* 2003 Suzuki AN400 Burgman Standard Edition
* 2003 Suzuki AN400 Burgman Touring Edition
* 2003 Suzuki AN400 Burgman Sport Edition

File specifications

File size: 20.82 MB
File type: PDF
Language: English, Spanish (some of our manuals are multi-language)
Number of pages: 241

Printable: Yes
Estimated download time: 0.43 Minutes
$15.99 Instant Download

Product Information

Table of Contents

1. General Information

  • 1.1 How to Use This Manual
  • 1.2 General Safety
  • 1.3 Identification Numbers
  • 1.4 Specifications
  • 1.5 General Precautions

2. Periodic Maintenance

  • 2.1 Maintenance Schedule
  • 2.2 Engine Oil and Filter Change
  • 2.3 Air Filter Cleaning
  • 2.4 Throttle Cable Play Adjustment
  • 2.5 Brake Fluid Inspection
  • 2.6 Tires Inspection
  • 2.7 Battery Maintenance

3. Engine

  • 3.1 Engine Removal and Installation
  • 3.2 Valve Clearance Check and Adjustment
  • 3.3 Cylinder Identification
  • 3.4 Engine Disassembly and Reassembly
  • 3.5 Engine Components Inspection and Service

4. Fuel System

  • 4.1 Fuel Injection System
  • 4.2 Throttle Body
  • 4.3 Fuel Pump
  • 4.4 Air Cleaner Box

5. Cooling and Lubrication System

  • 5.1 Cooling System Overview
  • 5.2 Radiator and Cooling Fan
  • 5.3 Water Pump
  • 5.4 Oil Pump and Filtration

6. Chassis

  • 6.1 Front Fork
  • 6.2 Rear Suspension
  • 6.3 Wheels and Tires
  • 6.4 Front and Rear Brakes
  • 6.5 Steering Stem Bearings

7. Electrical System

  • 7.1 Ignition System
  • 7.2 Starting System
  • 7.3 Charging System
  • 7.4 Lighting System
  • 7.5 Signal System
  • 7.6 Electrical Components
  • 7.7 Wiring Diagrams

8. Servicing Information

  • 8.1 Troubleshooting
  • 8.2 Special Tools
  • 8.3 Tightening Torque
  • 8.4 Service Data

9. Emission Control Information

  • 9.1 Emission Control Systems
  • 9.2 EVAP System (if applicable)
  • 9.3 PAIR System

10. Appendices

  • 10.1 Wiring Diagram
  • 10.2 Troubleshooting Checklist
  • 10.3 Service Data
  • 10.4 Maintenance Record

11. Index

The 2003 Suzuki AN400 Burgman scooter manual is a valuable resource for mechanics, technicians, and owners as it contains detailed information about the scooter's maintenance, repairs, and servicing procedures.

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Manuals frequently bought together

2003 Suzuki AN400 Burgman service manual

**AN400 Burgman / Suzuki Motor Corporation** Engine: 385 cc (23.49 cubic inches), single cylinder, four-stroke, 32.0 HP (23.4 kW) @ 7600 RPM, liquid coooled, 32.0 Nm (3.3 kgf-m or 23.6 ft.lbs) @ 6000 RPM, 10.2:1, 4 valves per cylinder, 83.0 x 71.2 mm (3.3 x 2.8 inches), Single Overhead Cams (SOHC), Production year(s): 2003

2003-2006 Suzuki AN400 Burgman service manual

- 2003 Suzuki AN400 Burgman - 2004 Suzuki AN400 Burgman - 2005 Suzuki AN400 Burgman - 2006 Suzuki AN400 Burgman

2003-2006 Suzuki Burgman AN400 service manual

- Suzuki Burgman AN400 - Suzuki Burgman AN400Z - Suzuki Burgman AN400S - Suzuki Burgman AN400ZS - Suzuki Burgman AN400A - Suzuki Burgman AN400AZ - Suzuki Burgman AN400AS - Suzuki Burgman AN400AZS Production/model years: 2003, 2004, 2005, 2006 Engine: 385.0 cc, 23.49 cu in, single cylinder, four-stroke, liquid cooled, 32.0 HP (23.4 kW) @ 7600 RPM, 32.0 Nm (3.3 kgf-m or 23.6 ft.lbs) @ 6000 RPM, 10.2:1, 83.0 x 71.2 mm (3.3 x 2.8 inches), 4 valves per cylinder

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