2003 Suzuki AN400 Burgman Service Manual
Complete service procedures for all systems: engine, transmission, electrical, cooling, braking, suspension and chassis maintenance with detailed torque specifications.
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Sample pages from the 2003 Suzuki AN400 Burgman Service Manual manual
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Suzuki Models Covered & Key Technical Specifications
Models: Suzuki AN400
Build Years: 2003
Serial Numbers: 99500-34080-03 E
Technical Data:
- Engine idle speed: 1,400 ± 50 r/min
- Intake valve clearance (cold): 0.08–0.13 mm
- Exhaust valve clearance (cold): 0.17–0.22 mm
- Spark plug gap: 0.7–0.8 mm
- Engine oil capacity (with filter change): 2,000 ml
- Coolant system capacity: 1,500 ml
- Cylinder compression (nominal): 880 kPa (8.8 kgf/cm²)
Suzuki Manual Features & Content Preview
2003 Suzuki AN400 Burgman Service Manual
- Covers the 2003 Suzuki AN400 Burgman maxi scooter, documenting maintenance, engine, fuel, and cooling system specifications.
- Official OEM publication P/N 99500-34080-03 E, documenting factory-standard parameters for the AN400 series.
- Contains 241 pages of technical diagrams, exploded views, and torque specifications for essential service tasks.
- File link appears in your order confirmation straight away.
- Suitable for printing individual sections for shop-floor use.
- Indexed PDF search covers every chapter and appendix.
- This 2003 edition serves as the definitive reference for the AN400 model build, detailing clearances, capacities, and inspection protocols.
Engine and Fuel System Documentation
The 2003 Suzuki AN400 service manual provides technical data regarding the powertrain, including valve timing, piston-to-cylinder clearance, and carburetor configuration. Chapter sections detail the disassembly and inspection of the KEIHIN CVK36 carburetor, listing main jet sizes and float height specifications. Intake valve clearance for the 2003 Suzuki AN400 is listed at 0.08–0.13 mm in the engine specification table. Engine oil capacity for the 2003 Suzuki AN400 Burgman is documented at 2,000 ml. This publication covers the cooling system, including radiator maintenance, thermostat testing, and coolant capacity values.
Specification and Reference Highlights
Technical data previews include torque settings for critical fasteners, such as cylinder head bolts and drive components, along with electrical sensor resistance values. The 2003 Suzuki AN400 spark plug gap is documented at 0.7–0.8 mm in the maintenance section. Maintenance schedules define fluid service intervals for engine oil, coolant, and brake fluid. For guidance on what an OEM service publication covers, refer to the online reference library. Official Suzuki factory documentation for the 2003 Suzuki AN400 Burgman, providing authorized technical data for the maintenance and service of the engine, cooling, and fuel systems.
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