2003 Suzuki AN400 Burgman Factory Service Manual

This official OEM publication (P/N 99500-34080-03 E) delivers the exact factory-standard parameters required for the 2003 Suzuki AN400 Burgman. Designed for professional technicians and serious do-it-yourself mechanics, this 241-page reference skips the generic advice and gets straight to the clearances, torque values, and technical diagrams you need.

Powertrain and Fuel System Documentation

Whether you are inspecting the top end or tuning the fuel delivery, the powertrain documentation breaks down every component. It covers valve timing, piston-to-cylinder clearances, and detailed exploded views for the KEIHIN CVK36 carburetor, complete with main jet sizes and float height specifications. The cooling system section details radiator maintenance, thermostat testing, and coolant capacities.

Essential technical data includes:

• Intake Valve Clearance: 0.08–0.13 mm
• Spark Plug Gap: 0.7–0.8 mm
• Engine Oil Capacity: 2,000 ml

Specification and Maintenance Highlights

Stop guessing torque settings. This manual provides precise tightening values for critical fasteners, including cylinder head bolts and drive components. You will also find comprehensive electrical sensor resistance values to streamline diagnostic work. Maintenance schedules clearly map out fluid service intervals for engine oil, coolant, and brake fluid.

When utilizing these factory specifications, always observe standard workshop safety protocols, ensure proper ventilation when working with fuel systems, and verify your lifting equipment before securing the vehicle.