To make it easier for you to choose the right manual, we have compiled various information for you below, such as model designations, types, and production years.
The manual is valid for the following models: 801 / JC Bamford Excavators Ltd
JCB 801 (Year 2001-2003)
JCB 801.4 (Year 2003-2006)
JCB 801.5 (Year 2003-2006)
JCB 801.6 (Year 2003-2006)
JCB 801.7 (Year 2003-2006)
Machine Model and Serial Numbers:
801-645001 to 645999
Manual Language: English
Delivery: Download link will appear on the checkout page after your payment is complete.
"Download the Manual to Fix JCB 801 Mini Excavator Issues: Technical Data and Maintenance Tips for Optimal Performance"
Are you facing issues with your JCB 801 mini excavator? Don't worry; we have a comprehensive manual that provides technical data, engine specifications, maintenance tips, common issues, and their solutions. Keeping your JCB 801 in excellent condition is essential for smooth operations and increased productivity. Discover helpful tuning tips, compatible accessories, and popular modifications to enhance your mini excavator's performance. Read on to find out how to effectively maintain your JCB 801 mini excavator for years of reliable service.
Engine Specifications/Technical Data:
• Engine Type: Diesel, liquid-cooled
• Engine Model: Perkins 403C-11
• Displacement: 1.131 liters
• Net Power: 22.2 hp (16.6 kW)
• Operating Weight: 2,572 kg (5,669 lbs)
• Fuel Tank Capacity: 30 liters (7.9 gallons)
• Max Digging Depth: 2.80 meters (9 feet 2 inches)
• Max Dump Height: 3.47 meters (11 feet 5 inches)
• Max Reach at Ground Level: 4.67 meters (15 feet 4 inches)
• Ground Clearance: 0.27 meters (10.6 inches)
• Track Width: 0.39 meters (15.4 inches)
• Track Length on Ground: 1.91 meters (75.2 inches)
• Track Gauge: 1.57 meters (61.8 inches)
• Boom Swing, Right: 50 degrees
• Boom Swing, Left: 75 degrees
• Slew Speed: 9.5 rpm
• Travel Speed: 2.7 km/h (1.7 mph)
• Max Bucket Capacity: 0.03 cubic meters (1.1 cubic feet)
• Hydraulic System Pressure: 175 bar (2,540 psi)
• Hydraulic Flow Rate: 56.5 l/min (14.9 gpm)
• Operating Voltage: 12V
• Overall Width: 1.55 meters (61 inches)
• Overall Height: 2.38 meters (93.7 inches)
Facts and Details:
- The JCB 801 mini excavator is designed for versatility and efficiency in confined job sites.
- Its compact size allows it to navigate through narrow spaces and work efficiently in tight areas.
- The Perkins engine provides ample power for digging and lifting operations.
- The mini excavator's sturdy construction ensures durability and reliability in tough conditions.
- It features an intuitive control system for easy operation, even for less experienced operators.
- The JCB 801 offers excellent digging depth and reach for various excavation tasks.
- The spacious operator cabin provides a comfortable and ergonomic working environment.
- Its rubber tracks minimize ground disturbance and provide enhanced traction.
- The compact swing radius allows for smooth operation even in restricted spaces.
- The excavator's hydraulic system delivers precise and efficient control during lifting and digging tasks.
- The canopy or cab options provide protection and comfort for the operator.
- The quick hitch system allows for swift attachment changes, enhancing versatility.
- The JCB 801 mini excavator is known for its reliability and low maintenance requirements.
- Its small footprint and lightweight design make it easy to transport between job sites.
- The excavator's durable components contribute to its long service life and low operating costs.
Maintenance Intervals, General Maintenance Tips, and Common Issues:
► Follow the manufacturer's recommended maintenance schedule in the operator's manual.
► Conduct daily visual inspections of the excavator for any signs of leaks, damage, or abnormal wear.
► Regularly check and maintain appropriate levels of engine oil, hydraulic fluid, and coolant.
► Replace engine oil and filters as per the recommended intervals to prevent engine damage.
► Inspect and clean the air filters to ensure efficient engine performance and fuel consumption.
► Grease all pivot points and moving parts at regular intervals to reduce friction and wear.
► Monitor track tension and adjust as needed to extend the life of the rubber tracks.
► Keep the undercarriage clean and free from debris to avoid premature wear on components.
► Inspect and tighten all bolts and fasteners regularly to prevent potential safety hazards.
► Address any unusual noises, vibrations, or changes in performance promptly to prevent further damage.
Common Issues and Solutions:
Issue: Hydraulic system leaks.
Solution: Inspect hoses, fittings, and seals; repair or replace damaged components.
Issue: Engine overheating.
Solution: Clean the radiator and cooling fins; check coolant levels and fan operation.
Issue: Excessive track wear.
Solution: Monitor track tension and adjust as needed; replace worn-out tracks when necessary.
Issue: Electrical problems.
Solution: Check and clean electrical connections; repair or replace faulty components.
Issue: Slow or weak hydraulics.
Solution: Check hydraulic fluid levels and filter; inspect for clogs or contaminants.
Issue: Starter failure.
Solution: Test the battery and charging system; replace the starter if necessary.
Five Tips for Effective Maintenance:
■ Regularly inspect and clean the excavator to prevent debris build-up and corrosion.
■ Follow the recommended maintenance schedule provided by JCB in the operator's manual.
■ Grease all lubrication points at regular intervals to ensure smooth operation.
■ Keep an eye on the hydraulic system for leaks or reduced performance.
■ Store the mini excavator in a secure, dry location when not in use to prevent weather damage.
Popular Tuning Tips or Modifications:
* Upgrading to heavy-duty rubber tracks for improved traction and durability.
* Adding additional lighting for enhanced visibility during night work.
* Installing a canopy or cab enclosure for operator comfort in adverse weather conditions.
Accessories and Attachments:
♦ Standard Digging Bucket: Suitable for general excavation tasks.
♦ Trenching Bucket: Designed for narrow trenching applications.
♦ Grading Bucket: Ideal for leveling and backfilling.
♦ Hydraulic Hammer: For breaking concrete and rock.
♦ Auger Attachment: Used for drilling holes in various soil types.
♦ Hydraulic Thumb: Provides enhanced grip and control when handling materials.
♦ Ripper Attachment: Used for breaking up hard or compacted surfaces.
♦ Hydraulic Grapple: Perfect for handling loose materials and debris.
♦ Compactor Plate: For compacting soil or asphalt.
♦ Pallet Forks: Ideal for moving palletized materials.
♦ Rake Attachment: Used for clearing and raking debris.
♦ Hydraulic Shears: For cutting steel and other materials.
List of Frequently Repaired Parts for JCB 801 Mini Excavator:
→ Hydraulic hoses and fittings.
→ Engine oil and fuel filters.
→ Track components, including sprockets and rollers.
→ Starter and alternator.
→ Radiator and cooling system parts.
→ Electrical components like switches and relays.
→ Hydraulic cylinders and seals.
→ Rubber tracks.
→ Belts and pulleys.
→ Swing motor and gearbox.
Owner Reviews and Opinions:
☺ Owners appreciate the JCB 801's compact size and maneuverability in tight spaces.
☺ The mini excavator's performance and power output are highly regarded.
☺ Operators find the cabin comfortable and well-designed for extended work hours.
☺ The machine's ease of use and intuitive controls make it suitable for various operators.
☻ Some owners have reported occasional issues with hydraulic leaks.
☻ A few users experienced problems with the electrical system.
☻ Some operators would prefer more options for attachments and accessories.
The JCB 801 mini excavator is a versatile and powerful machine, ideal for a variety of excavation tasks in confined spaces. Its compact design, reliable engine, and smooth hydraulics contribute to its excellent performance. Regular maintenance and adherence to recommended service intervals are essential to keeping the mini excavator in optimal condition. While some owners have experienced minor issues with hydraulic leaks and the electrical system, overall, the JCB 801 is well-regarded for its reliability and efficiency.
To purchase the detailed shop manual/repair guide for JCB 801 mini excavator in PDF format, simply click the green button and make the payment via PayPal on [RL] marketplace.
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