1998-2004 JCB 407B ZX, 408B ZX, 409B Z, 410B ZX, 411B ZX Wheeled Loading Shovel Service Manual

Diagnostics, removal sequences, and maintenance for 407B ZX, 408B ZX, 409B Z, 410B ZX, 411B ZX: general info, care, safety, maintenance. 9803/4210-08

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Document Details

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Document Number / Seller:
30589 / Sarah Allen
File Size:
16.69 MB
File Type:
ZIP
Language:
English
Printable:
Yes
Category:
Wheel Loader
Last updated / verified
Dec 18, 2025

Models Covered & Key Technical Specifications

1998-2004 JCB 407B ZX, 408B ZX, 409B Z, 410B ZX, 411B ZX Wheeled Loading Shovel Service Manual Diagnostic-Reference

JCB 407B ZX, 408B ZX, 409B Z, 410B ZX, 411B ZX (9803/4210-08) | Wheeled Loading Shovel Segment

  • Nominal Alignment Specs: 3.00 Bar specifies the front tyre pressure Baseline.
  • Principal Wattage Specs: 2.50 Bar controls the rear tyre pressure Requirements.
  • Rated Angular Speed: 1.50 Bar -- signifies the rear axle lubrication Baseline.
  • Technical Operating Temps: The engine oil requires -18 to 0°C for optimal operation Threshold.
  • Standard Optical Resolution: 70 litres governs the hydraulic system capacity Parameters.
  • Defined Play Limits: 15.5 litres signifies the cooling system fluid capacity Configuration.

Professional Workshop Service Manual & Technical Specifications

Professional Instructional Assembly Manual: Wheel Loader JCB 407B ZX, 408B ZX, 409B Z, 410B ZX, 411B ZX Wheeled Loading Shovel Service Manual (1998-2004) Diagnostic-Reference

Validation-Data: 9803/4210-08 // Operational-Scope: Wheeled Loading Shovel / JCB Logic // Validation-Data: General Electrical Data. Integrated-Framework Rating Calibration-Data
Electrical System 12 Volts, negative earth 410 Amps
Charging Circuit 65 Amp maximum output Starter Motor Lucas M127
Fuse Box 10 Amp 20 Amp

Documentation sections include: General Information, Care and Safety, Maintenance, Body and Framework, Electrics, Hydraulics, Transmission, Brakes, Hydraulic Steering, and Engine. Systematically requiring torque specifications for fasteners, this manual thoroughly documents torque values to ensure proper bearing preload accuracy. Safety procedures are documented for safe machine operation. Fluid capacities are listed for engine oil, axle hubs, front and rear differentials, hydraulic systems, cooling systems, fuel systems, and grease points. Tool requirements are listed for various maintenance procedures, including specialized tools for body and framework repair. Installation guidelines are provided for components like the articulation lock and loader arm safety strut. Maintenance guidelines are included for engine oil and filter changes, hydraulic system servicing, and fuel system maintenance. This manual documents torque specifications for fasteners to ensure proper bearing preload accuracy.

FAQ

Determine the **specific** torque specifications for the ROPS/FOPS mounting bolts. keyboard_arrow_down

135 Nm is the specified torque for ROPS/FOPS mounting bolts 14-A to ensure proper structural integrity.

What **designated** safety precautions are mentioned regarding hydraulic system fluid? keyboard_arrow_down

Fine jets of fluid at high pressure can penetrate skin; wear protective glasses and keep hands clear, seeking medical help if fluid penetrates skin.

Check the **critical** lubrication requirements for the articulated joint. keyboard_arrow_down

Grease the pivots before using the machine to ensure proper lubrication and prevent damage to the seal lips.

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Reviews (5)

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This manual covers all aspects of the JCB models. Highly satisfied with the purchase and support!
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Received my manual within minutes. The customer service was very responsive and helpful!
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Rated 5 out of 5 stars
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The troubleshooting section is a lifesaver! Fast download and great support when I had questions.
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This manual is incredibly detailed and easy to follow. It has everything you need for repairs!