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More information: Get your JCB JS200, JS210, JS220, JS260 tracked excavator manual here for immediate download

Table of Contents

1. Introduction to JCB JS200, JS210, JS220, JS260 tracked excavator
2. Technical specifications
3. Operation and controls
4. Maintenance and service
5. Troubleshooting and repair

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This manual/handbook is useful to mechanics, technicians, and owners as it provides comprehensive information on the JCB JS200, JS210, JS220, JS260 tracked excavator, including technical specifications, operation and maintenance procedures, troubleshooting tips, and repair guidelines.

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Click the download button and instantly download this manual.# Serial numbers:

• JS200 Auto: 1018001 to 1019999, 1202500 to 1203999, 1701500 to 1702499
• JS210 Auto: 1018001 to 1019999, 1202500 to 1203999, 1701500 to 1702499
• JS220 Auto: 1018001 to 1019999, 1202500 to 1203999, 1701500 to 1702499
• JS260 Auto: 1040000 to 1041999

Manual Language: English

Delivery: Download link will appear on the checkout page after your payment is complete.

Download the All-Inclusive Repair Manual for the JCB JS200, JS210, JS220, JS260 Today!

For those who own or operate the classic JCB JS200, JS210, JS220, JS260 tracked excavators, there's a detailed repair manual now up for grabs. This guide promises to shed light on the nitty-gritty of these machines, spanning engine details, maintenance pointers, and beyond. Ensure your machine's peak performance by having all critical data right at your disposal.

Engine Specifications/Technical Data:

• These models come powered with a 4-cylinder diesel engine, marrying power with efficiency.
• Peak power output swings between 130-170 HP, contingent on the exact model.
• A direct injection fuel system is onboard for efficient combustion.
• A water-cooled mechanism prevents the machinery from overheating during rigorous operations.
• The hydraulic system delivers a maximum flow from 230-250 L/min.
• The typical fuel tank capacity is around 440 liters for these models.
• They sport an expansive air filter crafted for the toughest conditions.
• The generated gross torque lies between 630-680 Nm.
• The engines function with a compression ratio of around 18:1.
• Advanced turbocharging enhances the performance of these models considerably.
• An electronic management system is in place to optimize engine performance.
• Keeping emission norms in mind, they have cutting-edge exhaust after-treatment mechanisms.
• A powerful cooling fan ensures the engine remains within ideal temperature thresholds.
• An auto-idling system cuts down fuel consumption during downtime.
• Engine displacement is in the ballpark of 4.4 to 5.4 liters, contingent on the model.

Facts and Details:

• The JCB JS200, JS210, JS220, JS260 lineup is a part of JCB's signature tracked excavator range.
• Durability is a hallmark of these models, even when deployed on tough terrains.
• A roomy operator cabin in these models guarantees comfort during extensive operations.
• Sophisticated hydraulic systems are integrated for impeccable excavating and lifting tasks.
• A sturdy undercarriage is a staple, promising an extended lifespan.
• State-of-the-art telematics are incorporated for efficient diagnostics and fleet management.
• An expansive boom and arm enhance the excavation depth and reach.
• Eco-mode is available for operations that are fuel-efficient.
• A top-notch suspension system curbs vibrations during high-intensity tasks.
• Superior cabin soundproofing ensures noise reduction, mitigating operator fatigue.

Maintenance Intervals and Tips:

• Keep an eye on hydraulic fluid and engine oil levels.
• Every 350-450 operation hours, it's wise to change the engine oil.
• Every 950 operation hours, a hydraulic fluid change is recommended.
• Inspect, and if needed, clean the air filters every 180 hours and consider replacements every 550 hours.
• After every 40 operation hours, it's good practice to grease all pivotal points and joints.

Common Issues and Solutions:

• Hydraulic Leaks: Be proactive in inspecting hydraulic lines and connections. Substitute any deteriorating hoses.
• Electrical Glitches: Make sure connections are intact and spotless. Periodically review the battery health.
• Track Tension: Maintaining appropriate track tension avoids early wear.

Five Tips on Maintenance:

1. Stick to the manufacturer-prescribed maintenance routine highlighted in the manual.
2. To ward off external damage, house the excavator under a cover or in a shaded locale.
3. Frequently inspect the undercarriage and clean any debris to thwart wear.
4. To ensure durability and compatibility, use authentic JCB parts and lubricants only.
5. Educate your operators on the best practices for handling the machinery to avoid undue stress on components.

Tuning Tips and Modifications:

• Consider integrating aftermarket hydraulic systems for enhanced fluid dynamics.
• Boost engine prowess and trim emissions with an exhaust system upgrade.
• In hot climates, superior cooling systems can be a boon.
• Leverage cutting-edge telematics software for on-the-go performance tracking and diagnostics.
• For added stability during substantial lifts, think about adding extra counterweights.

Compatible Accessories and Attachments:

• Buckets (General purpose, rock, grading).
• Hydraulic hammers.
• Augers.
• Grapples.
• Rippers.
• Compactors.
• Quick couplers.
• Tiltrotators.
• Pallet forks.
• Trenching tools.

Owner Reviews:

Strengths:

• Built to last, their robust construction is commendable.
• The hydraulic system operates seamlessly.
• Operators commend the spacious and ergonomically designed cabin.
• Advanced telematics ease the task of diagnostics and fleet oversight.
• Eco-mode brings in a noticeable uptick in fuel efficiency.

Weaknesses:

• Some folks point out intermittent electrical concerns.
• Some believe that replacement components are a tad expensive.
• The upfront cost might be slightly more compared to some competitors.
• A few users find the ambient noise levels a bit on the higher side.
• Factory customization options could be broader.

Frequent Repairs and Parts Replacement:

• Hydraulic hoses.
• Bucket edges and teeth.
• Components of the undercarriage like rollers and sprockets.
• Filters – both oil and air.
• Drive motors.
• Bushings and pivot pins.
• Hydraulic pumps.
• Engine belts.
• Radiators and coolers.
• Control valves.

Press the green icon to access the detailed handbook in PDF from JC Bamford Excavators Ltd. After your payment is processed, you'll spot the download link for the authentic JC Bamford Excavators Ltd shop manual/parts catalog on the confirmation page. Moreover, we'll swiftly shoot you an email confirming your payment. §