2004 JCB JS200-JS260 Excavator Service Manual

Comprehensive service and repair manual for JCB JS200, JS210, JS220, JS240, and JS260 excavators. Covers all systems with detailed procedures and diagrams. Part number 9803/6510-03.

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Technical Safety Notice
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This official OEM document is intended for professional technicians and skilled operators. Performing service on mechanical equipment involves inherent risks. By purchasing, you acknowledge that RepairLoader provides original manufacturer data for informational purposes. Always prioritize safety: use correct tools, wear protective gear, and consult a certified professional if you are uncertain of any procedure.

JCB Models Covered & Key Technical Specifications

Models: JS200, JS210, JS220, JS240, JS260
Sub-models / Variants: LC, 235HD
Build Years: 2004
Serial Numbers: 1018354
Technical Data:

  • Engine power: ISO 14396
  • Hydraulic system capacity: 200–241 liters
  • Fuel tank capacity: 343 liters
  • Cooling system capacity: 25.5–26.8 liters
  • Engine oil capacity: 21.5 liters
  • Slew gearbox oil capacity: 5–6 liters
  • Track gearbox oil capacity: 2 x 4.7 liters
  • Electrical system: 24V
Technical Specifications
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Document Number / Seller:
30594 / David Cook
File Size:
36.45 MB
File Type:
ZIP
Language:
English
Pages:
816
Printable:
Yes
Category:
Excavator
Last updated / verified
Jan 4, 2026

JCB Manual Features & Content Preview

JCB JS200–JS260 Excavator Service Coverage

  • Covers 2004 JCB JS200, JS210, JS220, JS240, and JS260 excavators, including LC and 235HD variants.
  • Official JCB publication 9803/6510-03, first edition 2004.
  • Contains 816 pages detailing general, electrical, hydraulic, and mechanical systems.
  • File stays stored against your account so you can retrieve it after a hard-drive loss.
  • OCR text layer lets you jump to a torque spec by keyword.
  • Accessible from your device as soon as the order is placed.
  • This 2004 edition is the primary source for setting up the JS200–JS260 series build.

What the Manual Documents:

The JCB JS200–JS260 manual provides structural and functional documentation for all primary machine assemblies. This 816-page publication details operational guidelines and routine maintenance schedules for the JS200 through JS260 range. Chapters cover body and framework, electrical circuit definitions, hydraulic pressure settings, transmission gearboxes, and track running gear. It provides service personnel with the necessary diagnostic data and tool references to maintain system integrity, including guidance on the what an OEM service publication covers in professional workshop environments.

Specification Highlights:

Detailed tables document tightening values for zinc-plated, Dacromet, and metric grade 8.8–12.9 fasteners. Hydraulic system data includes torque specifications for BSP adaptors and SAE connections, alongside O-ring face seal requirements. Fluid capacities for the cooling, fuel, and transmission systems are provided for the specific JS200, JS220, and JS260 configurations. Maintenance intervals are listed by machine hours to ensure longevity of components like track rollers and idler wheels.

An official 816-page JCB OEM service manual covering the 2004 JS200–JS260 excavator range, documenting engine, chassis, electrical, and hydraulic system specifications for the tracked machine build.

Manual FAQ, Purchase & Download Details

Which specific machine systems are detailed in the service manual chapters? keyboard_arrow_down

Document covers a wide range of systems including General Information, Care and Safety, Routine Maintenance, Body and Framework, Electrics, Hydraulics, Transmission, Track and Running Gear, and Engine.

Are exploded views, component breakdown diagrams, and special service tool illustrations included for the machine? keyboard_arrow_down

Manual contains numerous exploded views and tool detail references to assist with component identification. These illustrations are provided for various sections such as Body and Framework to help visually distinguish the required service tools and parts.

Is publication 9803/6510-03 the official document identifier for this 2004 service manual? keyboard_arrow_down

Yes, this manual is identified as publication number 9803/6510-03 and contains technical documentation specific to the 2004 JCB excavator line.

What information is listed within the specification tables and data sections? keyboard_arrow_down

Specification tables include extensive data on torque settings, fastener types, and hydraulic connection requirements. These sections provide reference information for zinc plated fasteners, Dacromet fasteners, and various BSP or SAE hydraulic components. Additionally, the manual contains lists of service tools and recommended sealing compounds to support technical identification.

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