2004 JCB JS200-JS260 Excavator Service Manual

Comprehensive service and repair manual for JCB JS200, JS210, JS220, JS240, and JS260 excavators. Covers all systems with detailed procedures and diagrams. Part number 9803/6510-03.

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Document Details

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Document Number / Seller:
30594 / David Cook
File Size:
36.45 MB
File Type:
ZIP
Language:
English
Pages:
816
Printable:
Yes
Category:
Excavator
Last updated / verified
Jan 4, 2026

Models Covered & Key Technical Specifications

JCB JS200-JS260 Excavator Service Manual: JCB JS200/JS210/JS220/JS240/JS260 Excavator Repair Manual (2004) – 816 Pages | OEM Specs Logic-Archive Technical Documentation: JCB JS200, JS210, JS220, JS240, JS260 Excavators (2004) // Equipment Category: Excavator // Format: PDF

  • Measured Specifications: 816 pages provide extensive technical documentation for all service needs.
  • For Optimal Operation: JCB's 2004 service manual covers essential maintenance procedures and component details.
  • Essential Power Rating: The manual covers the full range of JS200 to JS260 models, including LC variants.
  • Advanced Memory Capacity: Detailed schematics and diagnostic information are included for troubleshooting.
  • Core Speed Performance: All systems are documented for optimal machine performance and longevity.
  • Technical Resolution Data: Safety and operational guidelines are provided to ensure safe machine usage.

Professional Workshop Service Manual & Technical Specifications

JCB JS200-JS260 Excavator Service Manual: JCB JS200/JS210/JS220/JS240/JS260 Excavator Repair Manual (2004) – 816 Pages | OEM Specs Logic-Archive

Conceptual-Layout: JCB JS200/210/220/240/260 Excavators // Conceptual-Layout: Excavator / Construction Equipment // Asset-ID: 9803/6510-03

Special procedures are addressed for the complete range of JCB JS200, JS210, JS220, JS240, and JS260 excavators manufactured in 2004. This manual provides essential information for servicing and maintaining these machines to ensure peak operational efficiency and longevity. It details routine service checks, component identification, and specific procedures required for optimal performance.

Introduction to Service

Service sections detail the necessary procedures for maintaining JCB excavators. The manual covers general information, care, safety, routine maintenance, and specific sections for body, framework, electrics, hydraulics, transmission, track/running gear, and engine.

Component Overhaul and Repair

Repair information is provided for various components including the engine, fuel system, hydraulic system, electrical system, and transmission. The document also includes troubleshooting guides for common issues, fault finding, and component replacement procedures.

Technical Specifications Table

Assessment-Parameter Baseline Calibration-Spec
Model Range JS200-JS260 2004
Page Count 816 Pages N/A
Manual Type Service Manual Excavator Repair

Service sections detail the necessary procedures for maintaining JCB excavators. The manual covers general information, care, safety, routine maintenance, and specific sections for body, framework, electrics, hydraulics, transmission, track/running gear, and engine.

Verification procedures are included for maintenance and repair tasks, ensuring that all work is carried out correctly and safely. The document serves as a comprehensive guide for JCB distributor service engineers and technicians.

The document includes coverage of troubleshooting for common machine issues, providing solutions for engine problems, hydraulic system faults, and electrical system errors. It aims to keep the machine in safe running order and improve its operation.

Brake system specifications are included for ensuring proper functioning and safety. The manual's detailed information supports efficient maintenance and repair activities.

Torque specifications for various bolts and nuts are documented to ensure proper assembly and component integrity, contributing to the machine's oscillation integrity and overall reliability.

FAQ

Identify the **correct** service interval parameters for routine maintenance? keyboard_arrow_down

Every 10 hours (Daily), 50 Hours (Weekly), 250 Hours (Monthly), 500 Hours (Three Months), 1000 Hours (Six Months), 2000 Hours (1 Year), 4000 Hours (2 Years), and 5000 Hours (2 Years 6 Months) are the defined service intervals.

What **documented** system architecture is provided for the air conditioning system? keyboard_arrow_down

The air conditioning system is a closed circuit with components like the compressor (H), condenser (D), receiver drier (F), expansion valve (A), and evaporator matrix (B), all managed by a control system linked to three series switches.

Determine the **precise** tool requirements for cab frame aperture preparation? keyboard_arrow_down

Tools such as a hot air gun (sourced locally) for drying, 'Active Wipe 205' with a lint-free cloth for cleaning/priming, and 'Black Primer 206J' for creating a band on glass without a ceramic ink band are required.

What **proper** electrical values are outlined for the unit controller? keyboard_arrow_down

Pin 1 (Green) shows Relay out V batt +, Pin 2 (Orange) relates to the Pressure switch, Pin 3 (White) is for A/C Clutch power, Pin 4 (Green/White) is the Fan Control signal, and Pin 8 (Blue/Green) is Switched Battery +

Customer Reviews

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Reviews (5)

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Rated 4 out of 5 stars
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Rated 5 out of 5 stars
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This manual is a must-have for anyone working with JCB excavators. The troubleshooting section is especially helpful. Downloading was hassle-free!
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I reached out for some help and got a response within hours. The manual is well-organized and informative. Highly recommend!
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The manual is very detailed and covers every aspect of the excavator. The download was smooth and customer support was quick to respond when I had questions!