2006 JCB JS200 / JS210 / JS220 / JS240 / JS260 Tracked Excavator Service Manual

Comprehensive service and routine maintenance manual covering JCB JS200, JS210, JS220, JS240, JS260 tracked excavators. Includes detailed procedures and technical data. Abe008

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Technical Safety Notice
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This official OEM document is intended for professional technicians and skilled operators. Performing service on mechanical equipment involves inherent risks. By purchasing, you acknowledge that RepairLoader provides original manufacturer data for informational purposes. Always prioritize safety: use correct tools, wear protective gear, and consult a certified professional if you are uncertain of any procedure.

JCB Models Covered & Key Technical Specifications

Models: JS200, JS210, JS220, JS240, JS260
Sub-models / Variants: JS200LC, JS220LC, JS240LC, JS260LC
Build Years: 1998–2005
Serial Numbers: JS200 (from 705001), JS210 (from 705648), JS220 (from 705001), JS240 (from 708001), JS260 (from 708501)
Technical Data:

  • Engine oil capacity: 21.5 liters
  • Hydraulic system capacity: 203 liters
  • Cooling system capacity: 25.5 liters
  • Fuel tank capacity: 310 liters
  • Slew gearbox oil capacity: 5 liters
  • Track gearbox oil capacity: 2 x 3.5 liters
  • Slew gearbox grease quantity: 1 liter
  • Slew ring gear teeth grease: 17 kg (JS200/220) or 20 kg (JS240/260)
Technical Specifications
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Document Number / Seller:
30593 / Steven Jones
File Size:
29.48 MB
File Type:
PDF
Language:
English
Pages:
531
Printable:
Yes
Category:
Excavator
Last updated / verified
Dec 27, 2025

JCB Manual Features & Content Preview

Technical Scope and Service Data

  • Covers 1998–2005 JCB JS200, JS210, JS220, JS240, and JS260 tracked excavators, including LC variants
  • Official JCB publication P/N 9803/6400, Issue 2
  • Contains 531 pages featuring detailed technical specs, torque tables, fluid capacities, and schematic diagrams
  • Downloads to your account within seconds of checkout
  • Re-download the file any time, no expiration
  • OCR text layer lets you jump to a torque spec by keyword
  • Suitable for printing individual sections for shop-floor use
  • This second issue provides the core maintenance data for the 705xxx–708xxx series machine population

Maintenance and Specification Walkthrough

This 531-page JCB publication provides technical service parameters for the JS200, JS210, JS220, JS240, and JS260 excavators. The content spans comprehensive maintenance schedules, system-specific overhaul procedures, and critical operating data designed for authorized distributor service personnel. The document details safety protocols, routine service intervals for fluids and filters, and guidance on identifying machine components.

The manual segments documentation into primary numbered sections for general information, safety, and maintenance, followed by alphabetical sections for specific subsystems. These include electrical descriptions, hydraulic system maintenance, transmission overhauls, and detailed track assembly specifications. Users can reference the provided torque specifications and component locations to ensure machine integrity during service intervals.

Fluid Capacities and Torque Reference Values

The JS200, JS210, JS220, JS240, and JS260 excavators rely on standardized fluid capacities documented throughout this official publication. The hydraulic system capacity for the JS200, JS210, JS220, JS240, and JS260 is documented at 203 liters. The engine lubrication capacity is listed at 21.5 liters for these models. Coolant system capacity for the JS200, JS210, JS220, JS240, and JS260 is documented at 25.5 liters.

Torque settings are clearly outlined in the service tables, such as the 1058–1235 Nm range for JS200–JS260 counterweight bolts. Consult the how factory workshop documentation is structured for navigation assistance. All service data shown here is for reference only — qualified technicians and the original OEM documentation remain the authoritative source for any hands-on work. An official 531-page JCB OEM service manual covering the 1998–2005 JS200 through JS260 excavators, documenting engine, hydraulic, transmission, and structural maintenance specifications for the identified machine serial number ranges.

Document Reference: Publication No. 9803/6400, Issue 2

Manual FAQ, Purchase & Download Details

Which specific JCB excavator models does this digital service manual cover in its documentation? keyboard_arrow_down

Publication provides coverage for the JCB JS200, JS210, JS220, JS240, and JS260 tracked excavator models as specified in publication 9803/6400.

Are there comprehensive sections detailing bolt and nut torque specifications for the main assembly points? keyboard_arrow_down

Manual includes a dedicated section featuring tightening torque tables for various machine points such as the travel motor, turntable bearings, and engine mounts. These tables provide references for specific bolt diameters and wrench sizes to support proper assembly practices.

Is the list of specialized service tools for electrical and hydraulic systems included? keyboard_arrow_down

Section 1 contains detailed lists and diagrams of specialized service tools including electrical test equipment, hydraulic pressure gauges, and specific jigs for components like track motors and gearboxes.

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