2006 JCB JS200 / JS210 / JS220 / JS240 / JS260 Tracked Excavator Service & Repair Manual

• Covers 1998–2005 JCB JS200, JS210, JS220, JS240, and JS260 tracked excavators, including LC variants
• Official JCB publication P/N 9803/6400, Issue 2
• Contains 531 pages featuring detailed technical specs, torque tables, fluid capacities, and schematic diagrams
• Details core maintenance data specifically for the 705xxx–708xxx series machine population

Maintenance Data and Technical Specifications

When servicing 1998–2005 JCB excavators, having precise factory data is non-negotiable. Publication No. 9803/6400 (Issue 2) delivers exactly that. Designed originally for authorized distributor personnel, this 531-page reference provides the engine, hydraulic, transmission, and structural maintenance parameters required to effectively service the JS200 through JS260 series. This specifically includes machines falling within the 705xxx to 708xxx serial number ranges.

The documentation is split logically to speed up shop workflow. Primary numbered sections handle general machine information, safety protocols, and routine service intervals for fluids and filters. Following those, alphabetical sections dive deep into specific subsystems like track assemblies, electrical descriptions, and complete transmission overhauls.

Fluid Capacities and Torque Reference Values

Instead of guessing fluid levels across different configurations, mechanics can quickly reference the standardized capacities detailed for this entire machine family. The hydraulic system takes 203 liters, engine lubrication requires 21.5 liters, and the coolant system holds a total of 25.5 liters.

You will also find comprehensive service tables outlining critical fastener torque settings. A prime example is the heavy-duty counterweight bolts, which require a strict 1058 to 1235 Nm tightening range to ensure structural integrity. Keep in mind that heavy machinery maintenance presents inherent crush risks and high-pressure fluid hazards. Always strictly adhere to the designated safety protocols, pressure relief procedures, and load-bearing guidelines detailed in the early chapters before initiating any component teardowns or routine servicing.