2006 JCB JS200 JS210 JS220 JS240 JS260 Tracked Excavator Service & Routine Maintenance Manual
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Models Covered & Key Technical Specifications
- JS200 (1998-2005)
- JS210 (1998-2005)
- JS220 (1998-2005)
- JS240 (1998-2005)
- JS260 (1998-2005)
- JS200LC (1998-2005)
- JS210LC (1998-2005)
- JS220LC (1998-2005)
- JS240LC (1998-2005)
- JS260LC (1998-2005)
- JS200 Long Carriage (1998-2005)
- JS210 Long Carriage (1998-2005)
- JS220 Long Carriage (1998-2005)
- JS240 Long Carriage (1998-2005)
- JS260 Long Carriage (1998-2005)
Professional Workshop Service Manual & Technical Specifications
JCB JS200, JS210, JS220, JS240 & JS260 Tracked Excavator Service Manual
Maximize the uptime and operational life of your JCB heavy machinery with this professional-grade Service & Routine Maintenance Manual. Covering the high-performance JS series tracked excavators, this manual is the definitive resource for owner-operators and fleet mechanics alike. It provides the technical depth required to handle everything from standard 10-hour daily checks to complex hydraulic overhauls and electronic troubleshooting using the Advanced Management System (AMS).
Precise Model & Serial Number Coverage
This manual is specifically authored for the following JCB machines. Please verify your machine number on the serial plate to ensure exact compatibility:
- JCB JS200: From machine no. 705001
- JCB JS210: From machine no. 705648
- JCB JS220: From machine no. 705001
- JCB JS240: From machine no. 708001
- JCB JS260: From machine no. 708501
Expert Technical Specifications
- Engine Power: Comprehensive data for Isuzu A4BG1T (4-cylinder) and A6BG1T (6-cylinder) turbocharged diesel engines. Includes critical specs like firing orders (1-5-3-6-2-4 for 6-cyl), compression pressures (31 bar at 200 rpm), and precise valve clearances (0.4 mm cold).
- Hydraulic Precision: Detailed insights into the twin variable displacement piston pumps. Features set pressures for Main Relief (Standard 314 bar / Pressure Raising 343 bar) and specific overload relief settings for Boom, Dipper, and Bucket functions.
- Advanced Management System (AMS): Full documentation on the whole-machine electronic control system that governs engine speed, pump power, transmission, and auxiliary circuits.
- Transmission & Slew: Technical data for the fixed displacement piston motors, including brake torque specifications (Slew: >739.4 Nm; Travel: 20.9 kNm) and reduction gear ratios.
Key Service Features & Manual Content
- Torque Specs: Complete tables for all critical fasteners, including Travel Motor (270-310 Nm), Drive Sprockets, Idler Wheels, and Counterweights (up to 1545 Nm for M30 bolts).
- Routine Maintenance: Detailed schedules and procedures for fluid changes, including capacities (e.g., 203L Hydraulic System, 310L Fuel Tank) and specific lubricant types like JCB HD90 Gear Oil and HP Grease.
- System Schematics: Full-page hydraulic and electrical circuit diagrams for troubleshooting complex system failures.
- Component Overhaul: Step-by-step instructions for dismantling and re-assembling major units, including the Rotary Coupling, Control Valves, and Hydraulic Rams (Boom, Dipper, and Bucket).
- Specialized Tooling: Identification of essential JCB service tools, such as the Fluke 85 Multimeter, Hydraulic Test Gauges (0-400 bar), and specific motor/gearbox jigs.
Comprehensive Table of Contents
- General Information: Torque settings, service tools, and sealing compounds.
- Care & Safety: Critical safety notices regarding high-pressure hydraulics and battery handling.
- Routine Maintenance: Service intervals, lubrication charts, and air bleeding procedures.
- Attachments: Maintenance for booms, dippers, and buckets.
- Body & Framework: Undercarriage dimensions, weights, and cab glazing.
- Electrics: AMS system, fuse ratings, and throttle motor adjustment.
- Hydraulics: Pump control, valve operation, and ram re-conditioning.
- Transmission: Track motor and gearbox service.
- Track & Running Gear: Tension adjustment and roller inspection.
This manual ensures you have the "factory-level" information required to perform repairs safely and accurately, preventing costly downtime and maintaining the resale value of your JCB excavator.
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