2004 JCB Micro, Micro Plus, 8008, 8010 Mini Excavator Service Manual (P/N 9803/9310-5)
JCB Models Covered & Key Technical Specifications
Models: JCB Micro, Micro Tier 3, Micro Plus, Micro Plus Tier 3, 8008, 8010
Sub-models / Variants: 8008 CTS, 8010 CTS, TOPS configuration, FOPS configuration
Trade Names: JCB Micro Excavator
Model Years: 2004–2010
Serial Numbers: M1148300 Onwards
Technical Data:
- Engine power: 9.0 kW (12 Hp) or 13.8 kW (18.5 Hp)
- Electrical system: 12V Negative Earth
- Main Relief Valve pressure: 180 bar (2610 lbf/in²) at 12 l/min
- Engine oil capacity: 4.9 liters (1.07 gal)
- Hydraulic tank capacity: 16 liters (3.52 gal)
JCB Manual Features & Content Preview
- Covers the 2004–2010 JCB Micro, Micro Plus, 8008, and 8010 mini excavators (M1148300-onwards series build), including Tier 3 variants and TOPS/FOPS cabin configurations
- Official JCB service publication P/N 9803/9310-5 (First edition, 2004, 64 pages)
- Includes 12 detailed torque specification tables, 3 hydraulic schematic component definitions, and complete maintenance schedules for 10- through 2000-hour service intervals
- Details critical service points, factory safety protocols, and technical fluid requirements for the hydraulic system
Service and Maintenance Overview
This reference material outlines the scheduled maintenance intervals for the JCB Micro and 8000-series excavators. It gives technicians a clear breakdown of routine upkeep, specific attachment handling, and electrical system diagnostics. You will find precise locations for hydraulic connections and grease points. The documentation also maps out engine maintenance tasks, moving from basic filter changes to comprehensive cooling system inspections. To ensure shop safety and prevent equipment damage, always review the provided safety protocols and consult a certified heavy equipment technician before initiating any mechanical work.
Specification and Technical Data Preview
Fastener torque settings are a critical component in heavy equipment repair. This document lists exact values for Metric Grade 8.8, 10.9, and 12.9 hardware, alongside specialized hydraulic hose requirements. Fluid capacities are clearly defined to prevent system overfilling or cavitation: the engine oil requires 4.9 liters, and the hydraulic tank takes exactly 16 liters. Technicians can reference track tension measurements, specified at a strict 54–64 mm (2.12–2.5 in) for undercarriage maintenance. Additionally, it confirms the main hydraulic system pressure is regulated at 180 bar. Users will also find detailed component identification charts and safety decal placement guidelines to maintain factory compliance.
Customer Reviews
Read what our customers say about this JCB Mini Excavator manual and share your own experience.