2004 JCB Micro, Micro Plus, 8008, 8010 Mini Excavator Service Manual
Comprehensive repair and maintenance documentation for JCB Micro, Micro Plus, 8008, and 8010 mini excavators. Covers procedures, diagrams, and specifications for optimal performance. Part number: 9803/9310-5.
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JCB Models Covered & Key Technical Specifications
Models: JCB Micro, Micro Tier 3, Micro Plus, Micro Plus Tier 3, 8008, 8010
Sub-models / Variants: 8008 CTS, 8010 CTS, TOPS configuration, FOPS configuration
Trade Names: JCB Micro Excavator
Build Years: 2004–2010
Serial Numbers: M1148300 Onwards
Technical Data:
- Engine power: 9.0 kW (12 Hp) or 13.8 kW (18.5 Hp)
- Electrical system: 12V Negative Earth
- Main Relief Valve pressure: 180 bar (2610 lbf/in²) at 12 l/min
- Engine oil capacity: 4.9 liters (1.07 gal)
- Hydraulic tank capacity: 16 liters (3.52 gal)
JCB Manual Features & Content Preview
JCB Micro and 8008/8010 Mini Excavator Documentation
- Covers the 2004–2010 JCB Micro, Micro Plus, 8008, and 8010 mini excavators, including Tier 3 variants and various TOPS/FOPS cabin configurations
- Official JCB service publication number 9803/9310-5, dated 2004
- Includes 12 detailed torque specification tables, 3 hydraulic schematic component definitions, and complete maintenance schedules for 10 through 2000-hour service intervals
- Stored against your account so you can retrieve it after a hard-drive loss
- Full-text search finds any part number in seconds
- This 64-page 2004 first edition serves as the foundational workshop reference for the Micro-series build, detailing critical service points, safety protocols, and technical fluid requirements for the JCB hydraulic system
Service and Maintenance Overview
This manual provides maintenance instructions for the JCB Micro, Micro Plus, 8008, and 8010 excavator series. Sections span general information, care and safety, routine maintenance, and specific attachment procedures. Maintenance requirements such as service schedules, fluid capacities, and electrical system diagnostics are presented to assist technicians with scheduled servicing. Coverage includes the hydraulic connections, grease points, and specific engine maintenance tasks like filter changes and cooling system inspections.
Specification and Technical Data Preview
The documentation lists torque settings for Metric Grade 8.8, 10.9, and 12.9 fasteners alongside specialized hydraulic hose requirements. Fluid capacity for the engine oil is 4.9 liters, while the hydraulic tank holds 16 liters. Track tension measurements are specified at 54–64 mm (2.12–2.5 in) for the undercarriage maintenance procedure. Hydraulic system pressure is regulated at 180 bar. For how factory workshop documentation is structured, users can reference the provided component identification and safety decal sections. Reference only — always consult a certified technician before performing service on this equipment. This official 64-page JCB OEM service manual covers the 2004–2010 JCB Micro, Micro Plus, 8008, and 8010 excavators, documenting essential maintenance, safety, and technical system specifications for the M1148300-onwards series build.
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