1970-1985 Hyster H60E, H70E, H80E, H100E, H110E Service Manual

Comprehensive Hyster forklift service manual covering H60-110E, H30-60H/J, S30-120E & XL Series models from 1970-1985. PN Hyster-D005--1.zip

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Document Details

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Document Number / Seller:
31132 / Kenneth Taylor
File Size:
14.60 MB
File Type:
ZIP
Language:
English
Pages:
481
Printable:
Yes
Category:
Forklift
Last updated / verified
Dec 30, 2025

Models Covered & Key Technical Specifications

1970-1985 Hyster Forklift Service Manual Documents H60-110E, H30-60H/J, S30-120E & XL Series service procedures.

  • General Specifications: Capacity @ 24 in load center: 6000-11000 lb.
  • Travel Speeds: Powershift transmission forward (low-speed axle) reaches 20 km/h.
  • Hydraulic System: Lift system relief pressure dictates 17.50 MPa (2500 psi).
  • Tire Pressure: Standard single drive requires 724 kPa (105 psi).
  • Electrical System: Alternator output is 34.2 amps at 2800 RPM.
  • Lift Speeds: Standard mast (no load) reaches 0.55 m/s.

Professional Workshop Service Manual & Technical Specifications

Authoritative Factory Operator's Manual: Forklift Hyster Service Manual for H60-110E, H30-60H/J, S30-120E & XL Series (1970-1985) Repository

Unit-Designations: H60E, H70E, H80E, H100E, H110E, H30H, H40H, H50H, H60H, H40J, H50J, H60J, H60C, H70C, H80C, P40A, P50A, P60A, P80A, S30E, S40E, S50E, S60E, S70E, S80E, S100E, S120E, J40A, J50A, J60A, H100F, H110F, H130F, H150F, H135XL, H155XL, S135XL, S155XL // Model-Specs: 1970-1985 // Asset-ID: Hyster-D005--1.zip

Performance-Element Parameters Validation-Data
General Capacities Load Center: 24 in 6000-11000 lb
Travel Speeds Powershift: Forward (Low-Speed) 20 km/h
Hydraulic System Lift System Relief Pressure 17.50 MPa (2500 psi)
Tire Pressure Single Drive (8.25 X 15) 724 kPa (105 psi)
Electrical System Alternator Output (Hot) 34.2 amps @ 2800 RPM
Lift Speeds Standard Mast (No Load) 0.55 m/s (110 ft/min)

Diagnostic procedures address troubleshooting for various systems including electrical, engine, and hydraulic components. This manual provides detailed schematics for different models like S20-30A and H20-30E, illustrating component relationships and wiring paths. Coverage extends to engine service, detailing specifications for cylinder heads, valves, and piston assemblies.

Appropriately mandating precise diagnostic protocols, this document thoroughly covers troubleshooting pathways and system verification. It details essential operational parameters, ensuring technicians can accurately assess and rectify issues within the forklift's integrated systems, from basic electrical checks to complex hydraulic diagnostics. It also documents torque specifications for various components to ensure proper axial load stability.

FAQ

What **documented** safety precautions are necessary when working with the hydraulic system? keyboard_arrow_down

17.50 MPa (2500 psi) is the lift system relief pressure. Always disconnect the battery and ensure all parts of the mast are fully lowered, with the power off and key removed, before working near the mast. Use a "DO NOT OPERATE" tag.

Confirm the **precise** lubrication requirements for mast pivot pins. keyboard_arrow_down

88 N.m (65 lbf ft) is the torque for "H" capscrews, 108 N.m (80 lbf ft) for "J" capscrews, and 244 N.m (180 lbf ft) for others. Multi-purpose grease should be used for pivots and bushings.

What tools are needed for **proper** testing of the hydraulic system? keyboard_arrow_down

A pressure gauge capable of measuring below 35 kPa (5 psi) is required for the vaporizer pressure test, indicating 10.4 kPa (1.5 psi) at idle. A flow meter, a pressure gauge, and a needle valve are used for pump output checks.

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This manual has been a game-changer for our maintenance team. It's detailed and easy to follow. The download process was smooth, and I received the link in my email within minutes! Highly recommend!
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The Hyster forklift manual is very thorough and well-organized. I particularly appreciated the troubleshooting section. Customer support was fantastic, responding quickly to my inquiries. Great value!
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Rated 4 out of 5 stars