1970-1985 Hyster H60E, H70E, H80E, H100E, H110E Service Manual •
Hyster Models Covered & Key Technical Specifications
Models: H60E, H70E, H80E, H100E, H110E, H30-60H, H30-60J, S30-120E, XL Series, H300A, S20-30A, S30-50C, S30-60ES, S60-120E, S125-150A, H110-150F, H150-275H, P150-200B, H300-350B, H360-620B, H700-800A, P40-50A, P60-80A, KE, M200-400H, M600A
Sub-models / Variants: Diesel, Gasoline, LPG, Powershift Transmission, Manual Transmission, High-Speed Axle, Low-Speed Axle, Standard Mast, Free-Lift Mast, Three-Stage Mast, Vista 2-Stage Mast, Vista 3-Stage Mast, Single Drive, Dual Drive
Model Years: 1970–1985
Technical Data:
- Engine Displacement: 4097 cc (GM 6-250), 4067 cc (Perkins 4.2482)
- Lift Capacity: 6,000–11,000 lb @ 24-inch load center
- Electrical System: 12-volt, negative ground
- Hydraulic Relief Pressure: 17.50 MPa (2500 psi) lift system
- Tire Pressure: 690–860 kPa (100–125 psi) depending on size and drive configuration
- Fuel Tank Capacity: 62.1 liters (14.4 gallons)
Hyster Manual Features & Content Preview
Hyster Forklift 1970–1985 Service Documentation
- Covers the Hyster H60E through H110E series, S30-120E, H30-60H/J, and XL platform variants
- Original OEM documentation providing factory-level specifications for mast maintenance, transmission settings, and engine tuning
- Features 28 electrical schematic diagrams and 4 hydraulic system schematics to isolate faults and streamline any given repair
- Available as an instant download immediately after checkout
- Fully indexed, 481-page PDF allows for quick keyword searches across all chapters and appendices
Component and System Documentation
The 1970–1985 Hyster manual organizes complex technical information into dedicated chassis, powertrain, and hydraulic chapters. This structure directly cuts down on diagnostic time in the shop. Technicians gain immediate access to exact component clearances, wiring configurations for both gas and diesel setups, and service intervals for standard or high-speed axles. Routine maintenance and any necessary repair rely heavily on accurate, model-specific data. Because heavy lifting equipment presents inherent operational risks, always consult a certified technician before attempting major service work. Technical sections provide clear, direct data for the Perkins 4.2482 and GM 6-250 engines, ensuring mechanics have factory-specified timing, compression pressure, and valve mechanism tolerances on hand.
Technical Data Preview
Stop guessing on tolerances. This document details reference charts for travel speeds, lift/lowering capacities, and fluid volumes. Cylinder head bolt torque values are outlined for accurate engine reassembly. Electrical system references list alternator outputs at 34.2 amps for the GM 6-250 engine at 2800 RPM. For the gear pump, hydraulic pressure for the lift system sits at 17.50 MPa (2500 psi) at 2800 RPM. In the engine specification tables, the Perkins 4.2482 intake valve clearance is defined at 0.30 mm. Fluid requirements are equally specific. The cooling system takes 14 liters, the powershift transmission requires 16 liters, and the fuel tank capacity maxes out at 62.1 liters.
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