1988-1991 Hyster Forklift Service Repair Manual

1988-1991 Hyster forklift H165-360XL, H170-360HD & H330-360XL-EC forklift service repair manual: comprehensive troubleshooting and maintenance procedures with exploded diagrams for all components.

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Document Details

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Document Number / Seller:
31137 / Ronald Peterson
File Size:
28.86 MB
File Type:
ZIP
Language:
English
Pages:
513
Printable:
Yes
Category:
Forklift
Last updated / verified
Dec 22, 2025

Models Covered & Key Technical Specifications

1988-1991 Hyster Forklift Service Repair Manual

1988-1991 Hyster forklift H165-360XL, H170-360HD & H330-360XL-EC forklift service repair manual: comprehensive troubleshooting and maintenance procedures with exploded diagrams for all components.

  • Approved Burn-in Temperature: 40 to 60 °C establishes the optimal operating temperature Range.
  • Baseline Operational Speed: For safe operation, 1500 rpm sets the standard engine rotation Performance.
  • Primary Spacing Data: The formatter board requires 25 mm for standard operation Logic.
  • General Clamp Forces: For cooling system efficiency, 30 Nm determines the heat transfer Protocol.
  • Essential Heat Dissipation: The component requires 120 Watts to signify the active cooling Threshold.
  • Operational Burn-in Temperature: The operator compartment requires 30 °C for optimal operation Standards.

Professional Workshop Service Manual & Technical Specifications

Consolidated Field Manual: Forklift Professional-Grade Hyster H165-360XL, H170-360HD & H330-360XL-EC Forklift Service Repair Manual 1988-1991 Wiring-Compendium

Application-Range: H165-360XL, H170-360HD, H330-360XL, H165-360XL-EC, H170-360HD-EC, H330-360XL-EC // Asset-ID: 4000 SRM 445 // Technical-Scope: Complete overhaul, component replacement, and diagnostic procedures.

Assessment-Parameter Rating Logic
Engine Specifications Perkins Diesel Correct operation and maintenance guidance.
Hydraulic System Capacities H8.00–12.00XL (H165–280XL) Ensures proper fluid levels for optimal system performance.
Mast Dimensions Two-Stage, Free-Lift, Three-Stage, Four-Stage Critical for safe operation and load capacity.
Electrical System Schematics Diesel (Autoshift and SSFP Options) Visual guide for wiring and component connections.
Maintenance Schedule 8 Hr. to 2000 Hr. Intervals Routine checks and component replacements.
Safety Procedures Mast Operation Essential precautions for safe working environment.

Repair procedures are structured around:

Introduction

This manual provides comprehensive repair and maintenance procedures for Hyster H165-360XL, H170-360HD, and H330-360XL-EC forklift models manufactured between 1988 and 1991. It includes detailed instructions for all systems, including engine, transmission, hydraulic, electrical, mast, and operator compartment components.

Engine and Transmission

Covers repair of Perkins Diesel and GM V8 engines, along with the Hyster T-50 powershift transmission. Includes procedures for oil changes, filter replacements, and component overhauls.

Hydraulic System

Details the operation and repair of lift cylinders, lowering control valves, and associated hydraulic components. Includes procedures for checking and repairing leaks.

Mast and Attachments

Provides inspection and repair procedures for masts, forks, lift chains, and related components. Includes safety precautions for working near the mast and procedures for fork inspection and replacement.

Operator Compartment

Covers the inspection, repair, and replacement of components within the operator compartment, including gauges, switches, window wipers, and restraint systems.

Maintenance Schedule

Outlines routine maintenance intervals for lubrication, inspection, and replacement of parts, categorized by operating hours and time periods.

Documents torque specifications for various components to ensure proper assembly and function, contributing to clamp load consistency.

FAQ

What does the **exact** assembly sequence for the hydraulic pump entail? keyboard_arrow_down

111.3 litres (29.4 gal) is the total capacity for the H8.00-12.00XL (H165-280XL) hydraulic system, guiding the reassembly process.

Reference the **specific** service interval parameters for drive belts. keyboard_arrow_down

Check Condition and Check Tension are the specified interval parameters for drive belts, ensuring proper function.

What are the **designated** system architecture for the transmission oil? keyboard_arrow_down

28 litre (29 qt) is the designated transmission oil capacity for the Hyster T-50, crucial for maintaining system lubrication.

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Reviews (4)

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Rated 4 out of 5 stars
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The download process was smooth, and I received my manual via email within minutes. Customer support was also very helpful when I had a question. Very satisfied!
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I had a few queries, and the support team responded promptly. The manual covers everything I need for maintenance and repairs. Worth every penny!
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The repair manual is incredibly detailed and easy to follow. I was able to troubleshoot my forklift issues quickly. Highly recommend!