Professional-Grade Hyster H165-360XL, H170-360HD & H330-360XL-EC Forklift Service Repair Manual 1988-1991

Professional Service Repair Manual for Hyster C019 Series Forklifts

This is the definitive, factory-grade service manual for the Hyster C019 series, covering a wide range of heavy-duty XL, XM, and Empty Container (EC) models. Whether you are performing routine maintenance or a complete engine overhaul, this 513-page technical guide provides the precision data required to keep your Hyster fleet operating at peak performance.

Comprehensive Model Coverage

This manual is specifically engineered for the following Hyster models (1988-1991):

• XL Series (High Capacity): H165XL, H190XL (H8.00XL), H210XL (H9.00XL), H230XL (H10.00XL), H250XL, H280XL (H12.00XL), H300XL (H13.00XL), H330XL (H14.00XL), H360XL (H16.00XL).
• XM/HD Series (Heavy Duty): H170-280HD (H8.00-12.00XM), H300-360HD (H13.00-16.00XM).
• Empty Container Handlers: H330XL-EC (H10.00XL-12EC), H360XL-EC (H12.00XL-12EC), H360HD-EC (H10.00-12.00XM-12EC).

Design Codes & Serial Number Reference: This manual applies to Hyster units with the following designator codes:

• D019
• E019
• E007
• F007

Deep-Dive Technical Content

This is not a simple owner’s booklet. It is a professional-grade shop manual containing 26 specialized sections:

• Perkins Diesel Power: Full coverage of the Perkins 1000 Series (AA, AB, YA, YB), including 4-cylinder and 6-cylinder naturally aspirated and turbocharged engines. Includes valve timing, fuel injection pump spanner specs, and Viton seal safety procedures.
• T-50 Transmission & Torque Converter: Complete mechanical and hydraulic breakdown of the T-50 drivetrain, including clutch pressure tests (1655 to 1930 kPa) and modulator valve adjustments.
• Advanced Hydraulics: Detailed schematics for the Vista two-stage and three-stage masts. Includes troubleshooting for "rough movement," tilt control valve cavitation prevention, and lift cylinder seal replacement.
• Brake & Air Systems: Service procedures for air-cooled compressors, brake shoe adjustments (16.5x5 in and 16.5x7 in sizes), and parking brake spring chamber repairs.
• Steering Precision: Comprehensive data on hydrostatic steering control units (Orbitrol), priority valves, and articulated steering axle spindles.
• Electrical Architecture: Full-page wiring diagrams and schematics for both U.S. and European electrical standards, including Autoshift options and instrument panel LED displays.

Why This Manual is Essential for Your Shop

• Mobile-Friendly Layout: Designed with clear headings and logical sections for quick reference on tablets or smartphones in the bay.
• Torque Specifications: Precise values for critical fasteners, including wheel nut sequences (up to 680 Nm / 500 lbf ft) and metric-to-inch conversion tables.
• Diagnostic Power: Dedicated troubleshooting charts for every system—from alternator charging issues to hydraulic pressure drops—helping you reduce downtime.
• Container Handling Specifics: Includes unique sections for the Empty Container (EC) attachment, covering lock pin pneumatic systems and extension cylinder repair.

Ensure your heavy equipment investment is maintained according to Hyster’s factory standards. This manual provides the expert knowledge needed for safe, reliable, and efficient forklift operation.