1988-1991 Hyster H165-360XL, H170-360HD, and H330-360XL-EC Forklift Service & Repair Manual (P/N 899784, 2200 SRM 2)

513 Pages • 28.86 MB • Printable PDFs (ZIP Download)

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Hyster Models Covered & Key Technical Specifications

Models: H165XL, H170-360HD, H330-360XL-EC, H8.00XL, H9.00XL, H10.00XL, H250XL, H12.00XL, H13.00XL, H14.00XL, H16.00XL
Sub-models / Variants: H8.00-9.00XL (H165-210XL), H10.00-12.00XL (H230-280XL), H13.00-16.00XL (H300-360XL), H10.00-12.00XL-12EC (H330XL-EC), H12.00XL-12EC (H360XL-EC), H170-280HD, H360HD
Model Years: 1988–1991
Serial Numbers: E004, D019, F007
Technical Data:

  • Engine: Perkins 1000-6 (6-cylinder) or GM V8 6-liter
  • Transmission: 3-speed powershift and Hyster T-50
  • Electrical System: 12-volt negative ground
  • Hydraulic Pump Capacity: 189 L/min main section at 20.7 MPa (3000 psi)
  • Engine Oil Capacity (Perkins Diesel): 15.1 liters (16 qt)
  • Cooling System Capacity (Perkins Diesel): 26 liters (27.5 qt)
  • Tire Inflation Pressure: 690 kPa (100 psi)
Technical Specifications
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Document Number / Seller:
31137 / Ronald Peterson
File Size:
28.86 MB
File Type:
ZIP
Language:
English
Pages:
513
Printable:
Yes
Category:
Forklift
Last updated / verified
Jun 18, 2026

Hyster Manual Features & Content Preview

  • Covers 1988–1991 Hyster lift trucks including H165-360XL, H170-360HD, and H330-360XL-EC models equipped with diesel or GM V8 engines
  • Official factory publication P/N 899784 (2200 SRM 2)
  • Features 17 exploded-view schematics, 4 torque specification tables, and 2 detailed hydraulic and electrical system breakdowns
  • 513-page technical reference providing factory-authorized procedures for servicing, disassembling, and assembling alternators, differentials, cooling systems, and frame components

Technical Walkthrough and System Documentation

This service documentation details major lift truck assemblies. It breaks down alternator service for Delco Type A and B, Motorola, and Leece-Neville charging systems. Mechanics will find specific reference data on cooling system components. This covers radiator maintenance, water pump operation, and thermostat testing. Working on heavy machinery requires strict adherence to safety protocols; always review the documented safety procedures before initiating maintenance to prevent injury and ensure proper equipment handling. The frame section outlines counterweight removal alongside hydraulic tank maintenance. Differential repair coverage includes ring and pinion gear adjustments, preload specifications, and complete teardown sequences.

Specification Highlights and Reference Values

Torque values for Perkins diesel engines and GM V8 variants are cataloged by individual components, highlighting cylinder head and connecting rod assembly specs. The manual documents pressure settings critical for transmission and hydraulic system testing, such as the 189 L/min main hydraulic pump output. For standard fluid changes, the Perkins diesel engine oil capacity is listed at 15.1 liters. Transmission lubrication circuit pressures range from 104 to 172 kPa. Mechanics can verify correct mesh using the differential gear clearance, specified at 0.13 to 0.38 mm. This publication provides the exact assembly data required for units ranging from the H165XL through the H360XL.

Technical Safety Notice
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This official OEM document is intended for professional technicians and skilled operators. Performing service on mechanical equipment involves inherent risks. By purchasing, you acknowledge that RepairLoader provides original manufacturer data for informational purposes. Always prioritize safety: use correct tools, wear protective gear, and consult a certified professional if you are uncertain of any procedure.

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