Isuzu 4HK1, 6HK1 series industrial diesel engine workshop manual

Isuzu 4HK1, 6HK1 series industrial diesel engine workshop manual Preview image 1
Isuzu 4HK1, 6HK1 series industrial diesel engine workshop manual Preview image 1
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  • File Type: ZIP
  • Language: English
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Models Covered in this Manual

Isuzu Motors Ltd

Isuzu 4HK1 Isuzu 6HK1

Product Information

Table of Contents

ENGINE MECHANICAL (4HK1, 6HK1)

1. GENERAL INFORMATION

  • General and Specifications
  • Cylinder Head Cover
  • Cylinder Head
  • Camshaft
  • Compression
  • Valve Mechanism
  • Timing Gear Train
  • Turbocharger
  • Intake and Exhaust Manifold
  • Engine Proper
  • Timing Gear Case
  • Flywheel Housing
  • Front Plate
  • Rear Plate

2. PRECAUTIONS

  • Precautions on Service Work
  • Precautions on Removing
  • Precautions on Installing

3. INSPECTION AND REPAIR

  • General Repair Instructions
  • Disassembly
  • Cleaning
  • Inspection
  • Reassembly

4. CYLINDER HEAD

  • Removal
  • Disassembly
  • Cleaning
  • Inspection
  • Reassembly
  • Installation

5. CAMSHAFT AND VALVE MECHANISM

  • Camshaft Removal
  • Camshaft Disassembly
  • Camshaft Inspection
  • Camshaft Reassembly
  • Valve Mechanism Removal
  • Valve Mechanism Disassembly
  • Valve Mechanism Inspection
  • Valve Mechanism Reassembly

6. PISTON AND CONNECTING ROD

  • Piston Removal
  • Piston Disassembly
  • Piston Inspection
  • Piston Reassembly
  • Connecting Rod Removal
  • Connecting Rod Disassembly
  • Connecting Rod Inspection
  • Connecting Rod Reassembly

7. CRANKSHAFT

  • Crankshaft Removal
  • Crankshaft Disassembly
  • Crankshaft Inspection
  • Crankshaft Reassembly
  • Crankshaft Installation

8. FLYWHEEL AND DRIVE PLATE

  • Flywheel Removal
  • Flywheel Inspection
  • Flywheel Installation
  • Drive Plate Removal
  • Drive Plate Inspection
  • Drive Plate Installation

9. OIL PUMP AND WATER PUMP

  • Oil Pump Removal
  • Oil Pump Disassembly
  • Oil Pump Inspection
  • Oil Pump Reassembly
  • Water Pump Removal
  • Water Pump Disassembly
  • Water Pump Inspection
  • Water Pump Reassembly

10. LUBRICATION SYSTEM

  • Lubrication System Overview
  • Oil Cooler
  • Oil Filter
  • Oil Pressure Switch

11. COOLING SYSTEM

  • Cooling System Overview
  • Radiator
  • Thermostat
  • Cooling Fan
  • Water Pump

12. FUEL SYSTEM

  • Fuel System Overview
  • Fuel Pump
  • Fuel Injector
  • Fuel Tank
  • Fuel Lines

13. TURBOCHARGER

  • Turbocharger Overview
  • Turbocharger Removal
  • Turbocharger Disassembly
  • Turbocharger Inspection
  • Turbocharger Reassembly

14. AIR COMPRESSOR

  • Air Compressor Overview
  • Air Compressor Removal
  • Air Compressor Disassembly
  • Air Compressor Inspection
  • Air Compressor Reassembly

15. ENGINE ELECTRICALS

  • Electrical System Overview
  • Battery and Charging System
  • Ignition System
  • Wiring Diagrams

16. TROUBLESHOOTING

  • Engine Troubleshooting
  • Electrical Troubleshooting
  • Fuel System Troubleshooting
  • Cooling System Troubleshooting

17. SPECIAL TOOLS

  • Special Tools List
  • Tool Usage Instructions

18. REPAIR STANDARD

  • Repair Standards
  • Tolerances and Limits

19. CONVERSION TABLE

  • Conversion Tables
  • Unit Conversions

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