Mercury MerCruiser 4-Cylinder Marine Engine Service Manual (Number 8) - Inboard Engine (Sterndrive)

Technical guide for Mercury MCM 170 MR, MCM 170 Alpha One, MCM 165 Alpha One, and MCM 3.7L Alpha One (Post-1990) models. Details engine mechanicals, electrical systems, and fuel systems. PN 90-44553

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Document Details

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Document Number / Seller:
31525 / Thomas Martin
File Size:
47.40 MB
File Type:
PDF
Language:
English
Pages:
274
Printable:
Yes
Category:
Inboard Engine (Sterndrive)
Last updated / verified
Mar 24, 2025

Models Covered & Key Technical Specifications

Mercury MCM 170 MR, MCM 170 Alpha One, MCM 165 Alpha One, MCM 3.7 Litre Alpha One (Post-1990) (90-44553) - MerCruiser 4-Cylinder Marine Engine Service Manual

Expert Resource & Documentation Division.

  • Prescribed Rotation Data: 4000-4600 RPM is measured at maximum operational output Architecture.
  • Documented Shipping Weight: For optimal operation, 224 cu. in. defines the displacement limit Norms.
  • Maximum Resolution Data: 170 HP -- signifies the peak power output Bounds.
  • System Fluid Levels: The cylinder head requires 8.8:1 for standard compression ratio Logic.
  • Technical Bore Specs: Maximum throughput reaches 4.36 in. Parameters.
  • Advanced Wattage Specs: For the engine, 450 CC/90 Ah defines the minimum battery requirement Standards.

Professional Workshop Service Manual & Technical Specifications

Detailed Instructional Repair Manual: Inboard Engine (Sterndrive) Mercury MCM 170 MR, MCM 170 Alpha One, MCM 165 Alpha One, MCM 3.7 Litre Alpha One (Post-1990) - MerCruiser 4-Cylinder Marine Engine Service Manual (Number 8) Wiring-Compendium

Component-Focus: MCM 170 MR, MCM 170 Alpha One, MCM 165 Alpha One, MCM 3.7 Litre Alpha One (Post 1990), MCM 190 MR, MCM 190 Alpha One, MCM 180 Alpha One, MCM 3.7 Litre LX Alpha One (Post 1990) // Year-Coverage: Post-1990 / 4-Cylinder Marine Engine Logic // Performance-Values: 274 Pages. Technical-Details.

Assessment-Parameter Parameters Framework
Engine Displacement 224 cu. in. (3.7 L) Marine Engine
Bore 4.36 in. (110.7 mm) Engine Mechanical
Stroke 3.75 in. (95.3 mm) Engine Mechanical
Compression Ratio 8.8:1 Engine Mechanical
Max. RPM W.O.T. 4000-4600 (170 & 190) / 4400-4800 (165 & 170) Engine Performance
Minimum Battery Requirement 450 CCA / 90 Ah Electrical System

Following OEM groupings, the manual includes a comprehensive overview of the electrical systems, fuel systems, engine mechanicals, and troubleshooting procedures for your MerCruiser 4-cylinder marine engine. This document provides detailed information to help you maintain and repair your vessel's propulsion system, ensuring optimal performance and serviceability. Proper maintenance is critical for service interval reliability.

The electrical system section documents battery testing, charging systems, and ignition system components.

The troubleshooting chapter addresses common issues such as poor fuel economy, engine noise, and starter motor malfunctions.

Cooling system maintenance is addressed in Section 6, covering cooling system flow and related components.

Testing requirements are specified for various gauges, including oil pressure, water temperature, and fuel level sensors.

Clearance measurements are addressed for critical engine components like pistons, connecting rods, and main bearings.

This manual documents torque specifications for critical engine components to ensure proper installation and service interval reliability.

FAQ

What is the **required** fluid capacity requirements keyboard_arrow_down

42 U.S. Qts. (40 L) is the crankcase (with filter) capacity for the 165-170 3.7L models.

Calculate the **specified** component identification keyboard_arrow_down

Serial Number 6916779-0A475151 identifies the MCM 170 MR model.

What values **essential** adjustment procedures keyboard_arrow_down

20-27 N-m (15-20 ft-lbs) is the torque specification for the Distributor Hold Down fasteners.

Assess the **correct** pressure specifications keyboard_arrow_down

5-1/4 to 6-1/2 psi is the constant fuel pressure at idle (1000 RPM) as documented on page 5B-3.

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I found the service manual to be incredibly detailed and easy to follow. The support team was very helpful when I had questions. Quick responses made everything easier. Definitely worth the investment!
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This manual is a lifesaver! The troubleshooting tips are spot on, and the download process was super smooth. I received my link almost instantly after purchase. Highly recommend!