2013 Suzuki DF100A/115A/140A Outboard Motor Service Manual

Covers DF100A, DF115A, DF140A outboard motors with fule system, powerhead, and engine control procedures plus troubleshooting guides. Ref: 99500-92J00-01E

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Document Details

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Document Number / Seller:
31806 / Douglas Martin
File Size:
37.65 MB
File Type:
PDF
Language:
English
Printable:
Yes
Category:
Outboard Motor
Last updated / verified
Aug 24, 2025

Models Covered & Key Technical Specifications

Suzuki DF100A/115A/140A (99500-92J00-01E) - 2013 Outboard Motor Service Manual Operations-Manual

Model-Specs: DF100A, DF115A, DF140A / Subsystem-Focus: Engine Control, Fuel System, Power Unit Mechanical / Model-Specs: 2013 Integrated-Framework Diagnostic-Logic Calibration-Spec
Prescribed Power Draw: 73.6 kW (100 PS) is rated at maximum engine output Capacity. Standard Ambient Limits: For optimal operation, 48 – 52°C (118 – 125°F) defines the environmental limit Framework. Core Feed Speed: For idling, 650 – 750 r/min is specified as the stable engine speed Margin.
Rated DPI Rating: 0.75 mm (0.030 in.) establishes the required air gap for the CKP sensor Protocol. Technical Volume Data: 5.5 L (5.8/4.8 US/lmp. qt) signifies the standard engine oil capacity Standards. Integrated Circuit Specs: ECM provides 5 V power to the CKP sensor Architecture.

Professional Workshop Service Manual & Technical Specifications

Suzuki DF100A/115A/140A (99500-92J00-01E) - 2013 Outboard Motor Service Manual Operations-Manual

Model-Specs: DF100A, DF115A, DF140A / Subsystem-Focus: Engine Control, Fuel System, Power Unit Mechanical / Model-Specs: 2013 Integrated-Framework Diagnostic-Logic Calibration-Spec
Prescribed Power Draw: 73.6 kW (100 PS) is rated at maximum engine output Capacity. Standard Ambient Limits: For optimal operation, 48 – 52°C (118 – 125°F) defines the environmental limit Framework. Core Feed Speed: For idling, 650 – 750 r/min is specified as the stable engine speed Margin.
Rated DPI Rating: 0.75 mm (0.030 in.) establishes the required air gap for the CKP sensor Protocol. Technical Volume Data: 5.5 L (5.8/4.8 US/lmp. qt) signifies the standard engine oil capacity Standards. Integrated Circuit Specs: ECM provides 5 V power to the CKP sensor Architecture.

Organized into dedicated modules for detailed system overviews and repair procedures. This manual meticulously documents the entire engine control system, including sensor descriptions and troubleshooting guides. Furthermore, it provides comprehensive coverage of the fuel system components and high-pressure fuel pump control. The power unit mechanical sections detail engine lubrication, cooling systems, and crankshaft inspection procedures. Specific sections cover engine electrical devices like the IAC valve and TPS, alongside detailed fuel injector diagnostics and PTT system inspections.

Engine Diagrams: Exploded views and wiring diagrams are included for clarity. System Overviews: Provides detailed descriptions of the electronic fuel injection, IAC valve, and fuel delivery systems. Troubleshooting Procedures: Offers systematic troubleshooting steps for various engine issues, referencing specific codes and symptoms. Component Specifications: Lists technical specifications for key components, including sensors, valves, and engine parts. Maintenance Guidelines: Outlines recommended maintenance schedules and procedures for optimal engine performance.

This manual documents torque specifications for components like the cylinder head bolts to ensure proper component alignment retention.

FAQ

What does the **exact** assembly sequence refer to for the ECM main relay? keyboard_arrow_down

145 – 190 Ω is the standard resistance for the ECM main relay solenoid coil when the 12 V power supply is applied.

Reference the **specific** service interval parameters for the fuel filter. keyboard_arrow_down

Initially after 20 hours (1 month) and every 100 hours (12 months) for inspection, or every 400 hours or 2 years for replacement, is the recommended service interval for the low pressure fuel filter.

What are the **designated** system architecture for the throttle body? keyboard_arrow_down

23 N⋅m (2.3 kgf-m, 16.5 lbf-ft) is the specified torque for the throttle body bolts ensuring proper throttle body assembly.

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Reviews (3)

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The service manual is packed with useful information and clear instructions. The download was quick, and the support team was professional when I reached out. Highly recommended!
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I found this manual extremely detailed and user-friendly. It covers everything you need to know! Customer support was very responsive when I had questions about the download.
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This manual is a lifesaver for anyone working on Suzuki outboards. The troubleshooting sections are especially helpful. Plus, the download process was smooth and I received the link almost immediately!