1996 Mercury Outboard Motors Service Manual - 45 Jet, 50, 55, 60 HP
Complete service manual for Mercury 45 Jet, 50, 55 Marathon, 55 SeaPro, 60, 60 Big Foot, 60 Marathon, and 60 SeaPro outboard motors. Includes diagrams and specifications. Part No. 90-817643R1.
Manual Preview
Sample pages from the 1996 Mercury Outboard Motors Service Manual - 45 Jet, 50, 55, 60 HP manual
Purchase & Download
Models Covered & Key Technical Specifications
Mercury Outboard Motors (90-817643R1) - 1996
Precision Service & Repair for Classic Outboards
Covers 45 Jet, 50, 55 Marathon, 55 SeaPro, 60, 60 Big Foot, 60 Marathon, 60 SeaPro models. Comprehensive diagrams and specifications. Package: Resource
- Engineered Specifications: 51.8 cu. in. (849cc) displacement defines the total volume for engine operation.
- Defined Performance Metrics: 675 25 RPM establishes the standard idle operation Threshold.
- Standard Electrical Specs: 400 VDC testing capacity determines the voltage parameters for diagnostic measurements.
- Principal System Data: 70 lb. in. (7.9 N m) torque signifies the tightening requirement for the manifold assembly.
- Advanced Power Output: 16 Amperes @ 3000 RPM sets the alternator output for electric models.
- Verified Cooling Capacity: 10.5 hours of running time at wide open throttle is the core operating capacity.
Professional Workshop Service Manual & Technical Specifications
Strategic Engineering Diagnostic Manual: Mercury 45 Jet, 50, 55 Marathon, 55 SeaPro, 60, 60 Big Foot, 60 Marathon, 60 SeaPro - Precision Service & Repair for Classic Outboards Workshop-Compendium
Repair-Classification: Marine Outboard Motor // Design-Core: 1996 Mercury 45 Jet, 50, 55 Marathon, 55 SeaPro, 60, 60 Big Foot, 60 Marathon, 60 SeaPro // Repair-Classification: Outboard Motor
| Service-Nexus | System-Path | Logic |
|---|---|---|
| Electrical & Ignition | Powerhead | Components |
| Fuel Systems | Carburetion | Operation |
| Powerhead | Crankshaft | Specifications |
| Mid-Section | Swivel Bracket | Components |
| Power Trim System | Hydraulic | Diagrams |
| Oil Injection System | Pump | Operation |
Repair procedures are structured around detailed system overviews, including electrical, fuel, powerhead, and mid-section components. Specific sections cover troubleshooting, maintenance, and component replacement for each system.
This manual documents torque specifications for various components to ensure proper fastener fatigue prevention.
Thorough documentation of all systems ensures complete understanding of engine operation and maintenance.
FAQ
Customer Reviews
Read what our customers say about this Mercury Outboard Motor manual and share your own experience.
Add a Review
This policy contains information about your privacy. By posting, you are declaring that you understand this policy:
- Your name, rating, website address, town, country, state and comment will be publicly displayed if entered.
- Aside from the data entered into these form fields, other stored data about your comment will include:
- Your IP address (not displayed)
- The time/date of your submission (displayed)
- Your email address will not be shared. It is collected for only two reasons:
- Administrative purposes, should a need to contact you arise.
- To inform you of new comments, should you subscribe to receive notifications.
- A cookie may be set on your computer. This is used to remember your inputs. It will expire by itself.
This policy is subject to change at any time and without notice.
These terms and conditions contain rules about posting comments. By submitting a comment, you are declaring that you agree with these rules:
- Although the administrator will attempt to moderate comments, it is impossible for every comment to have been moderated at any given time.
- You acknowledge that all comments express the views and opinions of the original author and not those of the administrator.
- You agree not to post any material which is knowingly false, obscene, hateful, threatening, harassing or invasive of a person's privacy.
- The administrator has the right to edit, move or remove any comment for any reason and without notice.
Failure to comply with these rules may result in being banned from submitting further comments.
These terms and conditions are subject to change at any time and without notice.
Reviews (3)