2007 Arctic Cat 370/570/Crossfire/F-Series/M-Series Snowmobile Service Manual

Technician-level documentation for all 2007 Arctic Cat 2-stroke snowmobile engines. Covers repair procedures, engine specifications, and complete service protocols for 370cc through 1000cc displacement models.

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Document Details

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Document Number / Seller:
24053 / Kathleen Young
File Size:
152.34 MB
File Type:
PDF
Language:
English (some of our manuals are multi-language)
Pages:
649
Printable:
Yes
Estimated Download Time:
3.12 Minutes
Delivery Format:
Digital (PDF) - Instant Access
Category:
Snowmobile
Brand:
Arctic Cat
Reviewed and Approved:
Jan 1, 2026
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Models Covered & Key Technical Specifications

Arctic Cat 2-Stroke Snowmobile Series (370–1000cc) — 2007 Systematic Technical Reference | Arctic Cat 2-Stroke Documentation Suite.

  • Engineered Power Rating: For optimal engine performance, 12–60.96 cu in. displacement corresponds to the maximum rated cylinder architecture Framework.
  • Defined Compression Ratio: The cylinder head requires 6.30:1 to 6.46:1 for standard combustion chamber pressure Logic.
  • Standard Fuel Specification: 87 minimum octane regular unleaded gasoline is standardized to meet fuel ignition requirements Benchmarks.
  • Prescribed Spark Plug Gap: The electrode spacing specifies 0.7–0.8 mm (0.028–0.031 in.) for optimal spark generation Range.
  • Nominal Ignition Timing: Engine warm at 2000 RPM reaches 15–18 degrees BTDC for baseline crankshaft sequencing Sequences.
  • Verified Piston Skirt Clearance: Maximum clearance limits 0.0026–0.0045 in. (0.066–0.115 mm) between piston and cylinder wall Threshold.

Professional Workshop Service Manual & Technical Specifications

Expert Procedure Diagnostic Manual: Arctic Cat Panther 370/Z 370, Bearcat 570/Panther 570/Z 570, Crossfire 500/600/800/1000, F5/F6/F8/F1000, M6/M8/M1000 2-Stroke Snowmobile Service-Dossier

Technical-Domain: Panther 370, Z 370, Bearcat 570, Panther 570, Z 570, Crossfire 500/600/800/1000, F5, F6, F8, F1000, M6, M8, M1000 // Maintenance-Category: Engine and transmission systems / Oil-injection and fuel control // Design-Core: Two-stroke crankcase compression and APV valve operation.

Service-Nexus Operational-Logic Calibration-Spec
Engine assembly and disassembly procedures Piston ring installation and positioning Cylinder head volume specifications documented
Crankshaft bearing servicing Oil-injection pump drive gear alignment Torque specifications for fasteners provided
Flywheel and stator plate removal Water pump seal and impeller replacement Coolant system pressure testing included
Intake manifold and reed valve assembly APV cable synchronization and adjustment Diagnostic codes and fault identification covered

The documentation provides guidance on engine servicing for nine distinct model families, establishing comprehensive procedures covering cylinder head volume measurements, crankshaft runout inspection, piston skirt clearance verification, establishing spark plug gap requirements, and engine piston travel versus crank angle reference data. Procedures address fuel systems including carburetors and electronic fuel injection, engine electrical systems with stator and ignition timing sensor functions, chassis electrical systems encompassing brake and headlight circuits, steering assembly configuration, drive train and brake system operation, and track and rear suspension alignment.

Diagnostic Logic-Path

Verification procedures are included for crankcase compression testing, coolant temperature monitoring, and water pump seal integrity assessment. The manual documents component-level service operations for two-stroke engines ranging from 370 cubic centimeters to 1000 cubic centimeters displacement, with specific guidance differentiated by cooling system type—fan-cooled engine variants operating at 6000-9000 feet altitude receive factory-configured specification documentation. Assembly schematics illustrate crankshaft bearing installation orientation, piston assembly sequence with ring grooves alignment, connecting rod small-end bore clearance ranges, and cylinder base gasket positioning relative to transfer passages.

Core Protocol

Special procedures are addressed for liquid cooling system maintenance, including heat exchanger inspection, hose clamp replacement intervals, thermostat lock-open function, and coolant tank fill sequence using front elevation methodology. The document includes coverage of recoil starter assembly disassembly, main spring tension adjustment, friction plate configuration, and rope retraction testing across both single-pulley and dual-pulley designs. Arctic Power Valve (APV) system documentation covers exhaust valve keeper positioning, control rod cable synchronization with oil-injection pump arm movement, and servomotor actuator rotation calibration ensuring correct throttle body integration.

Diagnostic Architecture

Repair information is provided for pressure-test engine procedures establishing maximum crankcase pressurization limits, seal performance monitoring with soapy water leak detection methods, and air infiltration identification through submersion testing. Troubleshooting sections document diagnostic code sequences displayed through check engine light flashing patterns, chassis control unit failure identification, stator input continuity verification, and spark coil output measurement protocols. The manual establishes break-in procedures requiring 100:1 gas-oil premix ratio for first fuel tank consumption, drive belt deflection checking at 1/2 throttle warm-up operation, and initial track tension adjustment between 50-100 mile service intervals.

Strategic Framework

The document includes coverage of fuel system components incorporating impulse hose routing, carburetor float chamber drainage, in-line fuel filter obstruction identification, and gasoline octane rating specifications minimum 87 RON. Ignition system documentation addresses flywheel magnet strength assessment, timing sensor wire routing through crankcase passages, stator plate orientation alignment with harness openings, and CDI unit voltage regulation parameters. Documents torque specifications for the drive clutch bolt installation using hand torque wrench application methodology to prevent stationary sheave damage, and driven pulley alignment washer quantity requirements ensuring minimum 1.5mm thickness configuration.

Integrated Interface

The documentation characterizes piston pin diameter measurement protocols across multiple stroke lengths, establishes connecting rod radial play tolerance ranges between 0.003-0.020 millimeters, and specifies cylinder trueness maximum out-of-roundness limits for bore machine shop reference. Brake system documentation includes lever travel adjustment, cable routing protection from exhaust heat sources, and safety switch operation verification. The manual provides detailed component assembly schematics for each displacement range—370cc two-cylinder through 1000cc configurations—identifying fastener type distinction, gasket sealing surface preparation, and assembly sequence prioritization to facilitate efficient service technician workflow within dealership workshop environments.

The service manual documents torque specifications for the engine mounting brackets to ensure proper component alignment retention.

FAQ

Check the **standard** specifications for torque requirements? keyboard_arrow_down

115 N·m dry specification is required for general fastener applications throughout the service manual.

What does the **necessary** pressure test indicate? keyboard_arrow_down

8 psi maximum is specified for engine pressure testing to avoid seal damage during diagnostic procedures.

Reference the **recommended** water pump seal replacement kit? keyboard_arrow_down

0644-084 Water Pump Bearing and Seal Kit must be used when servicing water pump components showing coolant leakage.

What are the **calibrated** torque specifications for cylinder head fasteners? keyboard_arrow_down

3.3 kg-m (24 ft-lb) is specified for driven pulley cap screw installation on 500/600 cc and F-Series models.

Specify the **applicable** seal protector tool for oil pump driveshaft installation? keyboard_arrow_down

0644-219 Oil Seal Protector Tool is mandatory when installing the oil-injection pump driveshaft to prevent seal damage during assembly of water pump and oil pump seal areas.

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Reviews (4)

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I had a few questions and their support team responded within minutes. Highly recommend!
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This manual is incredibly detailed and helped me maintain my snowmobile like a pro!
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Rated 4 out of 5 stars
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New
The troubleshooting guides are a lifesaver. Fast download and great service!