2001-2009 Suzuki DF90, DF100, DF115, DF140 outboard motor service manual

2001-2009 Suzuki DF90, DF100, DF115, DF140 outboard motor service manual Preview image 1
2001-2009 Suzuki DF90, DF100, DF115, DF140 outboard motor service manual Preview image 1
2001-2009 Suzuki DF90, DF100, DF115, DF140 outboard motor service manual Preview image 2
2001-2009 Suzuki DF90, DF100, DF115, DF140 outboard motor service manual Preview image 3
2001-2009 Suzuki DF90, DF100, DF115, DF140 outboard motor service manual Preview image 4
2001-2009 Suzuki DF90, DF100, DF115, DF140 outboard motor service manual Preview image 5
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  • File Size: 41.56 MB
  • File Type: ZIP
  • Language: English
  • Pages: 616 pages ,
  • Printable: Yes
  • Estimated Download Time: 0.85 Minutes
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Models Covered in this Manual

DF 90, DF 115, DF 140, Four Stroke / Suzuki Motor Corporation

  • DF 90 (2001-2008)
  • DF 100 (2004-2009)
  • DF 115 (2001-2008)
  • DF 140 (2002-2009)

Production/model years: 2001, 2002, 2003, 2004, 2005, 2006, 2007, 2008, 2009.

Product Information

Table of Contents

  1. General Information

    • Warning / Caution / Note
    • General Precautions
    • Identification Number Location
    • Fuel and Oil
    • Gasoline Recommendation
    • Engine Oil
    • Engine Break-In
    • Propellers
    • Powerhead Direction of Rotation
    • Specifications
    • Service Data
    • Tightening Torque
    • Special Tools
    • Materials Required
  2. Periodic Maintenance

    • Maintenance Schedule
    • Lubrication Points
    • Periodic Inspection Items
    • Maintenance and Tune-Up
  3. Engine Control System

    • Control System Diagram
    • Control System Description
    • Troubleshooting
    • System Inspection
  4. Engine Electrical

    • Electrical System Diagram
    • Electrical System Description
    • Ignition System
    • Charging System
    • Battery
    • Electrical Components
  5. Fuel System

    • Fuel System Diagram
    • Fuel System Description
    • Fuel Pump
    • Fuel Filter
    • Fuel Injection
    • Fuel Tank
    • Troubleshooting
  6. Power Unit

    • Power Unit Diagram
    • Power Unit Description
    • Crankshaft
    • Piston and Cylinder
    • Camshaft
    • Valve Mechanism
  7. Mid Unit

    • Mid Unit Diagram
    • Mid Unit Description
    • Drive Shaft
    • Lower Unit
  8. Power Trim and Tilt

    • Power Trim and Tilt Diagram
    • Power Trim and Tilt Description
    • Troubleshooting
    • Inspection and Repair
  9. Lower Unit

    • Lower Unit Diagram
    • Lower Unit Description
    • Gear Case
    • Propeller Shaft
    • Water Pump
    • Troubleshooting
  10. Wire / Hose Routing

    • Wire Routing
    • Hose Routing
    • Clamp Locations
    • Routing Diagrams
  11. DF90/115 "K2" (02) Model

    • Model Specifications
    • Unique Components
    • Differences from Base Model
  12. DF90/115/140 "K3" (03) Model

    • Model Specifications
    • Unique Components
    • Differences from Base Model
  13. DF90/115/140 "K4" (04) Model

    • Model Specifications
    • Unique Components
    • Differences from Base Model
  14. DF90/115/140 "K5" (05) Model

    • Model Specifications
    • Unique Components
    • Differences from Base Model
  15. DF90/115/140 "K6" (06) Model

    • Model Specifications
    • Unique Components
    • Differences from Base Model
  16. DF90/115/140 "K7" (07) Model

    • Model Specifications
    • Unique Components
    • Differences from Base Model
  17. DF90/115/140 "K8" (08) Model

    • Model Specifications
    • Unique Components
    • Differences from Base Model
  18. DF90/115/140 "K9" (09) Model

    • Model Specifications
    • Unique Components
    • Differences from Base Model
  19. DF90/115/140 "K9" (09) Model

    • Model Specifications
    • Unique Components
    • Differences from Base Model

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