1992-2000 Mercury Outboard Motors Service Manual
Covers 105/140 Jet, 135, 150, XR6/Mag III, 175, 200, 150/175/200XRi, Pro Max/Super Magnum models. Includes diagrams and procedures for all major systems. Ref: 90-824052R3
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Models Covered & Key Technical Specifications
Mercury Mariner Outboard Service Manual (1992-2000)
Covers 105/140 Jet, 135, 150, XR6/Mag III, 175, 200, 150/175/200XRi, Pro Max/Super Magnum models. Includes diagrams and procedures for all major systems. Ref: 90-824052R3
- Approved Specs: 135 (100.6) HP and 150 (111.8) HP for the primary engine models listed.
- Baseline Capacity: 21 fl. oz. (621ml) of gearcase lubricant for the 1.78:1 ratio gear case.
- Primary Components: Features ignition, fuel system, powerhead, mid-section, and lower unit components for comprehensive coverage.
- General Data: Includes idle RPM specifications from 625-725 RPM across multiple carburetor models.
- Certified Intervals: Maintenance schedule includes points for every 100 hours or once yearly.
- Reference Standards: Adheres to specifications for engine timing and carburetor adjustments.
Professional Workshop Service Manual & Technical Specifications
Mercury Mariner Outboard Service Manual: Mercury Mariner 105/140Jet, 135/150/XR6/MAG III, 175/200, 150/175/200XRi, PRO MAX/SUPER MAGNUM 150/200/225 Outboard Service Manual (1992-2000) Chassis-Documentation
Ignition System: Electrical System Focus // Specifications: Ignition System Logic // Troubleshooting: Ignition System Details.
| Identifier | Technical-Path | Calibration-Standards |
|---|---|---|
| Ignition Type | Capacitor Discharge | NGK BU8H |
| Spark Plug Gap | Surface Gap | 40000 Volts |
| Stator Output | 40 Ampere | 3500-4200 Ohms |
| Trigger Resistance | 1100-1400 Ohms | R x 100 |
| Coil Primary Resistance | .02-.04 Ohms | R x 1 |
| DVA Test | 400 VDC | 100-265 @ 400 RPM |
Coverage is segmented into the following sections:
Section 1 - Important Information
Section 2 - Electrical
Section 3 - Fuel System
Section 4 - Powerhead
Section 5 - Mid-Section
Section 6 - Lower Unit
Section 7 - Attachments/Control Linkage
Repair information is provided for the engine's ignition and electrical systems. The document includes coverage of fuel pump and carburetor systems for optimal performance. Brake system specifications are included for various models, ensuring proper operation. Safety procedures are documented throughout to ensure user protection. Fluid capacities are listed for all relevant systems, aiding in maintenance.
This manual documents torque specifications for various components to ensure proper dynamic load distribution.
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