2002 Mercury 150 EFI / 175 EFI / 200 EFI Outboard Service Manual
2002 Mercury 150/175/200 EFI Outboard service manual covering troubleshooting and maintenance procedures. Publication 90-883728.
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Models Covered & Key Technical Specifications
Mercury 150 EFI / 175 EFI / 200 EFI (2002) Outboard Service Manual Complete guide for your Mercury outboard.
- Verified Throughput Data: 650 ± 50 RPM establishes the minimum idle engine speed Framework.
- Key Angular Speed: 5250 – 5750 RPM is the recommended wide-open-throttle range Architecture.
- Principal Package Size: 1.0 mm is the standard spark plug gap Norms.
- Advanced Moment Values: 0.19 – 1.0 VDC signifies the idle throttle position signal Topology.
- Designated Fit Tolerances: 143°F (61.7°C) is the operating temperature for the thermostats Matrix.
- Designated Speed Rating: 41 N-m controls the torque for the starter motor assembly Standards.
Professional Workshop Service Manual & Technical Specifications
Technical Troubleshooting Field Manual: Outboard Motor Comprehensive Mercury 150 EFI, 175 EFI, 200 EFI Outboard Service Manual (2002) Powertrain-Manual
Operational-Framework: 2002 // Machine-Range: Mercury Outboard Motor / EFI // Operational-Framework: 2002
| Integrated-Framework | Technical-Path | Calibration-Spec |
|---|---|---|
| Specifications | Ignition Coil Ohms Test | Manifold Absolute Pressure (MAP) Sensor Ohms Test |
| Port and Starboard Temperature Sensors; Air Temperature Sensor | Special Tools | Coil Plate Assembly |
| Electrical Plate Assembly | Theory of Operation | Ignition Component Description |
Reference chapters include: Ignition Coil Ohms Test, Manifold Absolute Pressure (MAP) Sensor Ohms Test, Port and Starboard Temperature Sensors; Air Temperature Sensor, Special Tools, Coil Plate Assembly, Electrical Plate Assembly, Theory of Operation, Ignition Component Description, Fuses, Charging System Alternator, Ignition Coil, Electronic Control Module, Flywheel, Crank Position Sensor, Throttle Position Sensor (TPS), Throttle Position Sensor (TPS) Troubleshooting, Cylinder Head Temperature Sensor, Air Temperature Sensor, Port and Starboard Temperature Sensors; Air Temperature Sensor, Manifold Absolute Pressure (MAP) Sensor, Ignition Troubleshooting and Fault Chart, Ignition Coil Ohms Test, Manifold Absolute Pressure (MAP) Sensor Ohms Test, Idle Speed Control, RPM-Limit Circuit, EFI Detonation Control System (200 Model only), Detonation Circuit Test, Troubleshooting, Troubleshooting Without Digital Diagnostic Terminal, Troubleshooting with the Digital Diagnostic Terminal, Notes, DDT Functions – EFI Models.
Carefully requiring the ECM to monitor critical engine functions and reduce engine power to maintain safe operating parameters, this manual documents the "Engine Guardian System". Diagrams are provided for component identification and troubleshooting procedures.
This manual documents torque specifications for engine components to ensure proper seal compression uniformity.
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