JCB 805 & 806 Hydraulic Excavator Service Manual

Diagnostic procedures and component service for the 805 and 806 hydraulic excavators. Covers engine, hydraulics, controls, and electrical systems. PN 9803/9290.

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Document Details

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Document Number / Seller:
27565 / Carol Gomez
File Size:
15.49 MB
File Type:
PDF
Language:
English
Pages:
312
Printable:
Yes
Category:
Excavator
Last updated / verified
Aug 31, 2025

Models Covered & Key Technical Specifications

JCB 805 & 806 (9803/9290) - Excavator Service Manual

Diagnostic procedures and component service for the 805 and 806 hydraulic excavators. Covers engine, hydraulics, controls, and electrical systems. PN 9803/9290. | Series Folder.

  • Verified Energy Draw: 40 Nm signifies the torque setting for mounting bolts on the alternator.
  • Key Temperature Range: For optimal operation, -15°C to 44°C defines the operational temperature Framework.
  • Principal Speed Rating: 2500 rpm -- signifies the engine speed for hydraulic pump testing Standards.
  • Advanced Design: The fuel tank requires 70 L for standard operation Topology.
  • Designated Consumption Data: 15.5 kg signifies the approximate weight of the track roller Assembly.
  • Verified Speed Rating: 9.4 revolutions/min dictates the slew speed during operation Matrix.

Professional Workshop Service Manual & Technical Specifications

JCB 805 & 806 Hydraulic Excavator Service Manual: Repair & Maintenance Procedures Specification-Guide

Unit-Designations: JCB 805 & 806 // Component-Focus: Excavator Systems Logic // System-Coverage: Complete Repair & Maintenance Procedures.

Service-Nexus Rating Architecture
General Information N/A N/A
Operation N/A N/A
Routine Maintenance N/A N/A
Hydraulics N/A N/A
Electrics N/A N/A
Controls N/A N/A

The manual presents information on the following sections: General Information, Operation, Routine Maintenance, Hydraulics, Electrics, and Controls. It details component identification, maintenance schedules, and diagnostic procedures. Assembly instructions are detailed for various systems including the hydraulic pump, boom, and dipper. Hydraulic schematics are included for the main circuit and servo circuits. Steering component information is provided for the servo hand controllers. Inspection guidelines are provided for track levers and dozer levers. This manual documents torque specifications for critical components to ensure proper joint separation prevention.

Carefully calling for the complete service information, this document provides an in-depth look at the JCB 805 & 806 Hydraulic Excavators, ensuring Methodical operation and longevity.

FAQ

What is the **required** fluid capacity for the hydraulic system? keyboard_arrow_down

70 L (15.50 UK gal) is the full system capacity for the 8052 model, with 103 L (22.70 UK gal) for the 8060 model, as documented in the "Routine Maintenance" section.

Calculate the **specified** component identification for the electrical system. keyboard_arrow_down

The electrical system uses 60A as the main fuse for the 8052 model, and a 40A fuse for the 8060 model, detailed in the "Technical Data" section on page C-1-3.

What values are used for **essential** adjustment procedures on the hydraulic pump? keyboard_arrow_down

For the hydraulic pump, check that the pressure is between 32 and 35 bar, and adjust the load sense relief valve on the valve block until the correct pressure is achieved, as detailed on page E-4-13.

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Reviews (2)

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This manual is incredibly useful for anyone working on JCB equipment. It covers everything from routine maintenance to troubleshooting. I had a quick question after downloading, and their support team responded in no time! Definitely worth the investment.
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The JCB 805 & 806 Service Manual has been a game changer for my maintenance routines. The detailed information and clear illustrations make repairs a breeze. Plus, the download process was seamless, and I received the link almost instantly! Highly recommend it!