2004-2008 Arctic Cat DVX 400 2x4 Service Manual
Complete service guide covers valve tappet clearance, clutch adjustment, hydraulic brake systems, engine rebuild procedures, and transmission servicing with detailed torque specifications throughout.
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Sample pages from the 2004-2008 Arctic Cat DVX 400 2x4 Service Manual manual
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Arctic Cat Models Covered & Key Technical Specifications
Models: Arctic Cat DVX 400 2x4
Build Years: 2004–2008
Technical Data:
- Engine displacement: 398 cc
- Cylinder bore and stroke: 90.0 × 62.6 mm
- Compression ratio: 11.3:1
- Dry weight: 169 kg (373 lb)
- Engine oil capacity: 2.1 L (2.2 U.S. qt)
- Cooling system capacity: 1.2 L (1.3 U.S. qt)
- Fuel tank capacity: 10.0 L (2.6 U.S. gal)
- Tire inflation pressure: Front 0.30 kg/cm² (4.4 psi), Rear 0.275 kg/cm² (4.0 psi)
- Oil pressure at 60°C (140°F): 0.2–0.6 kg/cm² (2.8–8.5 psi)
Arctic Cat Manual Features & Content Preview
2004–2008 Arctic Cat DVX 400 2x4 Maintenance Documentation
- Covers 2004–2008 Arctic Cat DVX 400 2x4 models, providing technical maintenance and service specifications for the 398 cc liquid-cooled powerplant
- Contains 150 pages of technical reference including lubrication points, wiring electrical-system checks, and fuel-delivery diagnostics
- Provides 52 exploded-view schematics for the drive system, engine/transmission assembly, and fuel/lubrication/cooling components
- File delivers to your account within seconds of checkout
- Indexed PDF search covers every chapter and appendix
- This 2004–2008 Arctic Cat DVX 400 2x4 manual is the primary reference for the DVX 400 series mechanical and electrical service workflows
Service and Maintenance Overview
This 2004–2008 Arctic Cat DVX 400 2x4 service manual documents essential maintenance routines for the vehicle, spanning periodic inspection charts, engine break-in procedures, and long-term storage preparation. Chapters detail the inspection of air cleaners, spark plug maintenance, and drive chain adjustment, ensuring the ATV meets factory operational standards. The publication covers the disassembly and assembly of top-side components, crankshaft units, and transmission shafts for the 398 cc engine platform.
Additional chapters explain how factory workshop documentation is structured, focusing on electrical and fuel system diagnostics. The document outlines test procedures for the magneto coils, starter motor, coolant temperature switches, and the throttle position sensor (TPS). Maintenance sections also document the inspection of hydraulic brake systems, including pad replacement criteria for both front and rear discs.
Technical Specification Preview
The manual includes detailed tolerance charts for valves, guides, and piston-ring end gaps. Cylinder head distortion limits are documented at 0.05 mm, and the engine oil capacity is specified at 2.1 liters. The 2004–2008 Arctic Cat DVX 400 2x4 transmission gear ratios are listed for the five-speed manual transmission, including the reverse gear ratio of 2.153. Electrical data provides charging coil resistance at 0.1–1.5 ohms (brown to brown) for the magneto system. Coolant temperature switch operation and cooling fan thermostatic control specs are also provided for thermal management diagnostics. Reference only — always consult a certified technician before performing service on this equipment.
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