Official Massey Ferguson 6100 Series (6110, 6120, 6130, 6140, 6150, 6160, 6170, 6180, 6190) Tractor Workshop Service Manual - Maintenance & Repair Handbook

Massey Ferguson 6100 Series Workshop Service Manual - 1995-1997

This professional Workshop Service Manual provides authoritative technical guidance for the installation, maintenance, and repair of the Massey Ferguson 6100 Series tractor range. A critical maintenance insight for maximizing uptime is the mandatory use of transmission oil complying strictly with the MF M1143 or M1144 standards for wet clutch systems to prevent premature component failure. Every repair procedure is designed to be executed within factory-specified time schedules using genuine Massey Ferguson parts.

Technical Applicability & Engine Configurations

4-Cylinder Technical Generation (Standard Chassis)

• Massey Ferguson MF 6110 (1995-1997)
• Massey Ferguson MF 6120 (1995-1997)
• Massey Ferguson MF 6130 (1995-1997)
• Massey Ferguson MF 6140 (1995-1997)
• Massey Ferguson MF 6150 (1995-1997)

6-Cylinder Technical Generation (Extended Chassis)

• Massey Ferguson MF 6160 (1995-1997)
• Massey Ferguson MF 6170 (1995-1997)
• Massey Ferguson MF 6180 (1995-1997)
• Massey Ferguson MF 6190 (1995-1997)

Operational Parameters & Service ROI

• Technical data for Perkins engine models including 4.41, 1004, and 1006 series ensure precise tuning and performance optimization.
• Detailed uncoupling and recoupling sequences for engine, gearbox, and rear axle splitting minimize labor hours during major overhauls.
• Exact tightening torques for both metric and inch threads are provided to maintain structural integrity and safety standards.
• Comprehensive troubleshooting logic facilitates rapid fault isolation to reduce machine secondary damage.

Document Metadata

• Publication No: 3378031M1
• Edition Date: February 1995 (with December 1997 updates)
• Total Pages: 190+
• File Format: Indexed PDF with Hyperlinked Bookmarks

System Architecture & Factory Benchmarks

Internal specifications define the operational limits for the 6100 Series, including hydraulic relief pressures and cooling system thresholds.

• Hydraulic System: Two-stage gear pump supplying 29 L/min (low pressure) and 50 L/min (high pressure) at 185 bar.
• Cooling System: Thermostat opening temperature calibrated to 82°C (179.2°F).
• Engine Performance: Power ratings ranging from 51.5 kW (MF 6110) to 95.6 kW (MF 6190) DIN.

Visual Navigation & Schematic Aids

Detailed technical illustrations and diagrams are integrated throughout the manual to support complex mechanical procedures.

• Chassis Mounting Points: Detailed dimensional charts for 4-cylinder and 6-cylinder frame configurations.
• Exploded Component Views: Sectional drawings for pressure-loaded and spring-loaded clutch assemblies.
• Electronic System Layouts: Detailed routing and connection points for Autotronic and Datatronic functions.

Table of Contents

• Section 1: Introduction - Specifications
• Section 2: Splitting the Tractor
• Section 3: Engine and Equipment
• Section 4: Clutch (Pressure-loaded and Spring-loaded)
• Section 5: Gearbox (Dynashift and Speedshift)
• Section 6: Rear Axle
• Section 7: Power Take Off (IPTO)
• Section 8: Front Axle (2WD and 4WD)
• Section 9: Hydraulics (Lift and Auxiliary)
• Section 10: Electrical Equipment
• Section 11: Electronics
• Section 12: Cab and Equipment
• Section 13: Accessories
• Section 14: Service Tools

Operational Limits & Critical Specifications

Engine and transmission tolerances must be maintained within these factory-defined limits:

• Valve Clearances (Cold): Inlet 0.20 mm (0.008 in) / Exhaust 0.45 mm (0.018 in).
• Static Timing: Varies by model (e.g., TDC for 4.41 engines; 13° to 22° for 1000 series).
• Clutch Shimming: Precise end play of 0.60 to 0.80 mm required for pressure-loaded assemblies.
• Fluid Capacities: Engine sumps range from 7.4L (4-cyl) to 14.8L (6-cyl); Transmission/Rear Axle up to 68L.