1989-2005 Suzuki QuadRunner 160, LT 160, LT 160E, LT-F160 service manual

Product Information

Table of Contents

GENERAL INFORMATION

• VIN and Serial Number Locations
• Fuel and Oil Recommendations
• Break-in Procedure
• Special Materials
• Precautions and General Instructions
• Specifications

PERIODIC MAINTENANCE

• Maintenance Schedule
• Maintenance Procedures

ENGINE

• Engine Specifications
• Engine Overhaul
• Engine Troubleshooting

FUEL AND LUBRICATION SYSTEM

• Fuel System Cleaning and Adjustment
• Lubrication Points and Specifications

ELECTRICAL SYSTEM

• Battery and Charging System
• Ignition System
• Lighting and Signals

CHASSIS

• Frame Inspection
• Suspension Setup and Maintenance
• Brakes Service

SERVICING INFORMATION

• Tools and Service Equipment
• Diagnostic Procedures

LT-F160E/160M ('90-MODEL)

• Model-Specific Features and Adjustments

LT-F160E/M ('91/'92-MODELS)

• Yearly Updates and Differences

LT-F160E/R/S ('92/'93-MODELS)

• Revisions and Technical Enhancements

LT-F160V/W/X ('94/'95/'96-MODELS)

• Upgrades and Modifications

LT-F160Y/K1/K2 ('00/'01/'02-MODELS)

• Latest Model Changes and Improvements

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