Hyster G005 H3.50XL H4.00XL-5 H4.00XL-6 H4.50XL H5.00XL Lift Truck Service Repair Manual 1990-1999
Manual Preview
Purchase & Download
Models Covered & Key Technical Specifications
- H3.50XL (H70XL)
- H4.00XL-5 (H80XL)
- H4.00XL-6 (H90XL)
- H4.50XL (H100XL)
- H5.00XL (H110XL)
- S3.50-5.50XL (S70-120XL)
- E3.50-5.50XL (E70-120XL)
- S6.00-7.00XL (S135-155XL)
- H6.00-7.00XL (H135-155XL)
- H8.00-12.00XL (H165-280XL)
- H13.00-16.00XL (H300-360XL)
Professional Workshop Service Manual & Technical Specifications
Hyster G005 Series Lift Truck Service Repair Manual
This comprehensive Service Repair Manual is the definitive technical resource for the Hyster G005 series. Whether you are performing a routine oil change or a complete transmission overhaul, this manual provides the step-by-step guidance, high-resolution schematics, and factory specifications required to keep your equipment operational and compliant with safety standards.
Covering the robust XL line of Hyster lift trucks, this documentation is designed for mechanics, fleet managers, and owner-operators who require professional-grade data. It eliminates guesswork by providing exact torque values, fluid capacities, and diagnostic flowcharts directly from the manufacturer.
Extensive Model Coverage
This manual is specifically engineered for the following Hyster G005 series models:
- H3.50XL (H70XL)
- H4.00XL-5 (H80XL)
- H4.00XL-6 (H90XL)
- H4.50XL (H100XL)
- H5.00XL (H110XL)
Engine & Drive System Expertise
The G005 series utilized several high-performance powerplants. This manual includes dedicated sections for:
- GM 4.3 Liter V-6 (Gasoline and LPG configurations)
- Perkins Diesel Engines (Series 1000: 1004-4, 1004-4T, 1006-6, 1006-6T)
- Microprocessor Spark Timing System (MSTS) for GM engines
- Single Speed Powershift Transmission and Oil Clutch systems
- Speed Reducer and Differential assemblies
Detailed Technical Sections
- Hydraulic Systems: Deep dive into the Gear Pump, Main Control Valve, and Tilt Cylinders with full pressure settings (PSI/MPa).
- Electrical Schematics: Full-page wiring diagrams including the instrument panel, Monotrol pedal options, and engine control systems.
- Brake & Steering: Complete repair procedures for the hydraulic brake booster, master cylinder, and Orbitrol steering control units.
- Mast & Lifting: Service data for Vista Masts, including carriage adjustments and lift cylinder seal replacement.
- Periodic Maintenance: Factory-recommended intervals, lubricant types (SAE 80W-90, etc.), and a comprehensive list of required Loctite sealants and adhesives.
Essential Data for Professional Repair
- Serial Number Reference: Special attention is given to earlier and later production changes, including specific notations for units before and after serial number T46M6999.
- Diagnostic Troubleshooting: Includes logic-based charts for "No Start" conditions, hydraulic drift, and transmission slipping.
- Torque Specifications: Critical values for drive axle mounts (1000 N.m / 740 lbf ft), wheel lugs, and engine internal fasteners.
User Value and Benefits
- Mobile Optimized: The clean layout and structured headings make it easy to reference specifications on a tablet or smartphone right on the shop floor.
- Safety First: Detailed "Safety Procedures When Working Near The Mast" and "Viton Seal Handling" ensure technician protection.
- Lifetime Download Guarantee: Access your technical data whenever you need it via our secure platform.
By investing in this manual, you ensure that your Hyster H70-110XL fleet receives the precise care required to minimize downtime and extend the service life of your material handling equipment.
Manual Access & Delivery Information
FAQ
Customer Reviews
Read what our customers say about this Hyster Forklift manual and share your own experience.
Add a Review
This policy contains information about your privacy. By posting, you are declaring that you understand this policy:
- Your name, rating, website address, town, country, state and comment will be publicly displayed if entered.
- Aside from the data entered into these form fields, other stored data about your comment will include:
- Your IP address (not displayed)
- The time/date of your submission (displayed)
- Your email address will not be shared. It is collected for only two reasons:
- Administrative purposes, should a need to contact you arise.
- To inform you of new comments, should you subscribe to receive notifications.
- A cookie may be set on your computer. This is used to remember your inputs. It will expire by itself.
This policy is subject to change at any time and without notice.
These terms and conditions contain rules about posting comments. By submitting a comment, you are declaring that you agree with these rules:
- Although the administrator will attempt to moderate comments, it is impossible for every comment to have been moderated at any given time.
- You acknowledge that all comments express the views and opinions of the original author and not those of the administrator.
- You agree not to post any material which is knowingly false, obscene, hateful, threatening, harassing or invasive of a person's privacy.
- The administrator has the right to edit, move or remove any comment for any reason and without notice.
Failure to comply with these rules may result in being banned from submitting further comments.
These terms and conditions are subject to change at any time and without notice.
Reviews (3)