1990-1999 Hyster G005 H3.50XL H4.00XL-5 H4.00XL-6 H4.50XL H5.00XL Lift Truck Service Repair Manual
Complete Hyster lift truck workshop data for H3.50XL through H5.00XL models, covering powertrain, chassis, electrical, and maintenance procedures. Publication # 12423.
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Models Covered & Key Technical Specifications
Hyster Forklift G005 H3.50XL H4.00XL-5 H4.00XL-6 H4.50XL H5.00XL Lift Truck Service Repair Manual: 1990-1999 Powertrain-Manual
Hyster Forklift Manual | Powertrain Repository | Collection
- Design Component Weight: 5210 kg establishes the base unit weight for the H3.50XL (H70XL) model Framework.
- Nominal Precision Specs: For optimal lift truck operation, 1000 N.m signifies the drive axle to frame capscrew torque Baseline.
- Verified Bolt Torques: 225 N.m -- specifies the axle spindle to housing capscrew torque Requirements.
- Essential Circuit Specs: The formatter board requires 285 N.m for brake drum to hub nut torque Threshold.
- Design Displacement Data: For the hydraulic system, 19 N.m signifies the special blocks for pump drive train torque Parameters.
- Verified Size Parameters: The control valve requires 45 N.m for through bolt torque Sequences.
Professional Workshop Service Manual & Technical Specifications
Hyster Forklift G005 H3.50XL H4.00XL-5 H4.00XL-6 H4.50XL H5.00XL Lift Truck Service Repair Manual: 1990-1999 Powertrain-Manual
Year-Coverage: 1990-1999 // Unit-Designations: H3.50XL, H4.00XL-5, H4.00XL-6, H4.50XL, H5.00XL // Model-Designation: Lift Truck
TABLE 1. METER SPECIFICATIONS
| ITEM | DESIGN DATA |
|---|---|
| OPERATING VOLTAGE | 12V, 24V |
| Hourmeter | 0.0 to 9 999.9 Hours |
| Ammeter | 0 to + 60 Amps |
| Voltmeter | 10 to 16 Volts |
| Temperature Gauge (Range Based on Requirements) | 38° to 104° C (100° to 220° F) |
| Pressure Gauge (Range Based on Requirements) | 0 to 5.20 kPa(0 to 80 psi) |
| METHOD OF MOUNTING | To Panel with Bracket |
Factory procedures are documented for each system of the lift truck, including detailed descriptions of component operation, troubleshooting steps, and repair instructions. Technically establishing the correct operation for all lift truck systems is paramount.
Hydraulic System Operation
This manual covers the hydraulic system, detailing components such as the main control valve, tilt cylinders, and steering system. Diagnostic procedures are included for hydraulic pressure issues and component function.
Engine Specifications and Maintenance
Engine details are provided for GM V-6 and Perkins engines, covering bore, stroke, displacement, and cooling system specifications. Maintenance procedures for the cooling system and engine are documented to ensure optimal performance and longevity.
Electrical System Component Function
Electrical system components, including the alternator, starter, battery, and wiring harnesses, are described. Troubleshooting for electrical faults, such as "Check Engine" light issues and circuit failures, is provided.
The manual documents torque specifications for various components to ensure proper assembly and prevent damage. Torque values for frame, masts, tilt cylinders, drive axles, and steering systems are listed for accurate maintenance.
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