Hyster F108, E45XM, E50XM, E55XM, E60XM, E65XM Forklift DC Motor Maintenance Manual

Covers Hyster F108, E45XM, E50XM, E55XM, E60XM, E65XM forklifts with procedures for motor maintenance, brush inspection, and troubleshooting. Part No. 897076.

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Document Details

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Document Number / Seller:
31183 / Donald Martin
File Size:
48.01 MB
File Type:
ZIP
Language:
English
Printable:
Yes
Category:
Forklift
Last updated / verified
Aug 14, 2025

Models Covered & Key Technical Specifications

Hyster Forklift DC Motor Maintenance Manual

Covers Hyster F108, E45XM, E50XM, E55XM, E60XM, E65XM forklifts with procedures for motor maintenance, brush inspection, and troubleshooting. Part No. 897076.

  • Brush and Commutator Inspection: 350 hours establishes the optimal inspection interval for peak performance.
  • Brush Replacement: 3 mm (0.118 in.) signifies the minimum allowable brush length before replacement is required.
  • Stoning the Commutator: 85 percent defines the contact surface requirement for proper brush seating.
  • Motor Repair Disassembly: Focuses on components like brush holders and armature for careful servicing.
  • Troubleshooting Common Issues: Addresses problems such as heavy streaks, grooves, and copper drag for effective diagnosis.
  • Brush Spring Pressure: 1.0 to 2.0 Newtons per cm² indicates the standard spring pressure for optimal brush contact.

Professional Workshop Service Manual & Technical Specifications

Hyster Forklift DC Motor Maintenance Manual: Hyster F108, E45XM, E50XM, E55XM, E60XM, E65XM forklift Field-Reference

Equipment-Series: Forklift // Year-Coverage: All models listed // Equipment-Series: Hyster

TOP

Assessment-Element Parameters Architecture
Coverdage All Electric Lift Trucks N/A
Inspection Interval 350 Hours Standard Practice
Brush Wear Limit 3 mm (0.118 in) Minimum Requirement
Brush Seating 85% Contact Critical Alignment
Troubleshooting Common Issues Diagnostic Procedures
Spring Pressure 1.0-2.0 N/cm² Standard Specification

The manual presents information on general motor maintenance, including brush and commutator inspection every 350 hours. It details brush replacement procedures, emphasizing the minimum wear limits and the importance of proper brush seating. The document also covers motor repair, including disassembly and assembly of traction and hydraulic pump motors.

General Maintenance and Inspection

This section documents the general procedures for inspecting DC motors. It covers brush and commutator inspection, normal commutator surface conditions, and common commutator problems.

Brush Replacement Procedures

Detailed instructions are provided for replacing brushes, including steps for removing and installing brush springs and ensuring correct brush seating.

Motor Repair and Disassembly

The manual outlines the process for disassembling and assembling traction and hydraulic pump motors, including specific notes on handling heavy components and maintaining alignment.

Troubleshooting Common Motor Issues

This section provides guidance on troubleshooting common motor problems, such as damaged fields and armatures, open circuits, and short circuits, referencing diagnostic tests and tables.

documents torque specifications for drive components to ensure proper service interval reliability.

FAQ

Identify the **correct** service interval parameters for DC motor inspection? keyboard_arrow_down

350 hours establishes the optimal inspection interval for peak DC motor performance, covering brush and commutator inspection.

What procedures are **documented** for brush replacement in Hyster forklifts? keyboard_arrow_down

Brush replacement procedures detail removing worn brushes, installing new ones, and ensuring proper spring pressure, with a minimum wear limit of 3 mm (0.118 in.).

Determine the **precise** tool requirements for commutator stoning? keyboard_arrow_down

A brush seater stone, such as the Ideal Company's 23-007M or an equivalent, is required for commutator stoning to achieve an 85 percent contact surface.

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Reviews (3)

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The troubleshooting section is particularly helpful. I received a quick response to my email inquiry about the download link. Highly recommend!
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This manual has been invaluable for my team. The detailed maintenance procedures are easy to follow, making our forklift upkeep much smoother.
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The download process was seamless, and the manual covers everything we needed. Support was very professional and prompt. Worth every penny!