2006 Arctic Cat 400 / 500 / 650 Service & Repair Manual

Complete service documentation for 2006 Arctic Cat 400, 500, and 650 H1/V-Twin ATVs. Covers all models including TBX, TRV, VP, and FIS variants with detailed repair procedures, specifications, and maintenance guidance.

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Arctic Cat Models Covered & Key Technical Specifications

Models: Arctic Cat 400, Arctic Cat 500, Arctic Cat 650 H1, Arctic Cat 650 V-Twin
Sub-models / Variants: 400 TBX, 400 TRV, 500 TBX, 500 TRV, Automatic Transmission, Manual Transmission
Build Years: 2006
Technical Data:

  • Engine oil capacity: 3.08 L (3.25 U.S. qt) for 400-series; 3.4 L (3.5 U.S. qt) for 500/650 H1; 1.75 L (1.85 U.S. qt) for 650 V-Twin
  • Spark plug gap: 0.7–0.8 mm (0.028–0.032 in.)
  • Engine idle RPM: 1250–1350 rpm (400/500/650 H1); 1050–1150 rpm (650 V-Twin)
  • Tire inflation pressure: 0.35 kg/cm² (5 psi)
  • Differential gear oil: SAE 80W-90 Hypoid
Technical Specifications
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Document Number / Seller:
25360 / Ronald Robinson
File Size:
145.62 MB
File Type:
PDF
Language:
English
Pages:
520
Printable:
Yes
Category:
ATV
Last updated / verified
Dec 28, 2025

Arctic Cat Manual Features & Content Preview

2006 Arctic Cat 400/500/650 Service Documentation

  • Covers the 2006 Arctic Cat 400, 500, and 650 model range, including 400/500 TBX and TRV variants with both manual and automatic transmission configurations
  • Official Arctic Cat publication, October 2005 edition
  • Contains 520 pages of detailed mechanical specifications, lubrication charts, and exploded-view component diagrams
  • Accessible from your device as soon as the order is placed
  • Suitable for printing individual sections for shop-floor use
  • This 2005 factory edition serves as the foundational reference for the 2006 ATV lineup, documenting engine, transmission, electrical, and chassis systems across all listed model displacements

Engine and Maintenance Overview

This 2006 Arctic Cat 400/500/650 service manual provides technical procedures for servicing the ATV engine, transmission, and chassis components. The documentation details inspection routines for the valve train, cylinder and piston assembly, and transmission components. Chapters cover periodic maintenance, lubrication, fuel systems, cooling circuits, and electrical troubleshooting for all variations of the Arctic Cat 400, 500, and 650 units.

Technical Specification Highlights

The 2006 Arctic Cat 400 engine oil capacity is specified at 3.08 liters in the General Information section. Intake valve clearance for the 650 H1 model is documented at 0.1016 mm in the Section 2 maintenance charts. The 2006 Arctic Cat 400, 500, and 650 manual lists tire pressure settings at 0.35 kg/cm² for all configurations. The manual includes a comprehensive what an OEM service publication covers to assist technicians in identifying correct clearances, torque values, and electrical resistance parameters.

Reference only — always consult a certified technician before performing service on this equipment.

An official 520-page Arctic Cat OEM service manual covering the 2006 400/500/650 ATV series, documenting comprehensive engine, chassis, electrical, and transmission technical specifications for the entire 2006 model-year product line.

Manual FAQ, Purchase & Download Details

What technical specification data is available for the 400, 500, and 650 series models within this service document? keyboard_arrow_down

Manual contains extensive specification tables covering engine idle settings, carburetor jet configurations, spark plug gaps, and electrical resistance values for the ignition and magneto systems.

Is the document equipped with specific electrical system information for the covered ATV models? keyboard_arrow_down

Manual includes detailed power distribution module layouts and fuse identification diagrams for various model configurations. These references assist in locating specific electrical components and understanding the system arrangement.

Are there reference materials provided for fluid capacities and recommended lubricants? keyboard_arrow_down

Document contains comprehensive specification tables that list rated fuel tank capacities, engine oil volumes, and recommended lubricant types such as SAE 80W-90 hypoid gear oil. These tables are organized by model and engine variant to show the system requirements for each unit.

Which specific ATV series and model years are included in the coverage of this service manual? keyboard_arrow_down

Service manual covers 2006 Arctic Cat 400, 500, and 650 series ATV models including variants like the TBX and TRV.

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